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MacDon M105 Windrower Manuals
Manuals and User Guides for MacDon M105 Windrower. We have
5
MacDon M105 Windrower manuals available for free PDF download: Operator's Manual, Assembly Instructions Manual, Unloading And Assembly Instructions, Manual
MacDon M105 Operator's Manual (384 pages)
Self-Propelled Windrower
Brand:
MacDon
| Category:
Farm Equipment
| Size: 20 MB
Table of Contents
Table of Contents
9
1 Safety
15
Safety Alert Symbols
15
Signal Words
16
General Safety
17
Maintenance Safety
19
Hydraulic Safety
20
Tire Safety
21
Battery Safety
22
Welding Precaution
23
Engine Safety
24
High Pressure Rails
24
Engine Electronics
25
Safety Signs
26
Installing Safety Decals
26
Safety Sign Locations
27
Interpreting Safety Signs
31
2 Description
41
Definitions
41
Specifications
43
Windrower Dimensions
46
Component Location
48
3 Operator's Station
49
Operator Console
49
Operator Presence System
50
Header Drive
50
Engine and Transmission
50
Operator's Seat Adjustments
51
Training Seat (Optional)
52
Seat Belts
53
Steering Column Adjustment
54
Lighting
55
Field Lighting
55
Road Lighting
56
Beacon Lighting
57
Optional HID Auxiliary Lighting (if Installed)
58
Windshield Wiper
59
Rear View Mirrors
60
Cab Temperature
61
Heater Shut-Off
61
Air Distribution
61
Controls
62
Air Conditioning Compressor Protection
62
Interior Lights
63
Operator Amenities
64
Radio
65
AM/FM Radio
65
Antenna Mounting
65
Horn
67
Engine Controls and Gauges
68
Windrower Controls
69
Header Controls
70
Header Drive Switch
70
Deck Shift Switch-Draper Header Option
70
Ground Speed Lever (GSL) Header Switches
71
Display Selector Switch
72
Reel Position Switches
72
Header Position Switches
73
Reel Speed Switches
73
Cab Display Module (CDM)
74
Engine and Windrower Functions
74
Header Functions
75
Operating Screens
76
Ignition ON, Engine Not Running
76
Engine Running - at Initial Start up
76
Engine Running, Header Disengaged
77
Engine Running, Header Engaged, Auger Header
77
Engine Running, Header Engaged, Draper Header, Index Switch off
78
Engine Running, Header Engaged, Draper Header, Index Switch on
79
Miscellaneous Operational Information
80
Cab Display Module (CDM) Warning/Alarms
81
Engine Warning Lights
81
Display Warnings and Alarms
82
Cab Display Module (CDM) Programming
84
Programming Guidelines
85
Detailed Programming Menu Flow Chart
86
Operating Information Screens
92
Engine Error Codes
93
Cab Display Module (CDM) and Windrower Control Module (WCM) Fault Codes
93
4 Operation
95
Owner/Operator Responsibilities
95
Symbol Definitions
96
Engine Functions
96
Windrower Operating Symbols
97
Header Functions
98
Operating the Windrower
99
Operational Safety
99
Break-In Period
100
Preseason Checks/Annual Service
100
Air Conditioning Compressor Coolant Cycling
101
Daily Check
101
Engine Operation
102
Starting the Engine
102
Engine Warm-Up
105
Engine Intermediate Speed Control (ISC)
105
Shutting down the Engine
105
Filling Fuel Tank
106
Engine Temperature
107
Engine Oil Pressure
107
Electrical
107
Engine Warning Lights
108
Windrower Operation
108
Ingress/Egress
110
Driving Forward
111
Driving in Reverse
112
Spin Turning
112
Stopping
113
Adjusting Caster Tread Width
114
Transporting the Windrower
115
Driving on the Road
115
Towing Header with Windrower
118
Towing the Windrower (Emergency)
128
Final Drives
129
Storing the Windrower
129
Operating with a Header
131
Header Safety Props
131
Header Float
133
Float Operating Guidelines
133
Checking Float
134
Levelling the Header
135
Header Drive
138
Engaging and Disengaging the Header
138
Adjusting Header Angle
138
Checking Self-Locking Center-Link Hook
140
Cutting Height
141
Return to Cut
141
Programming Return to Cut Feature
142
Using Return to Cut Feature
143
Swath Roller Operation
144
Attaching and Detaching Headers
145
Attaching a D-Series Header
145
Attaching a D-Series Header: Hydraulic Center-Link
145
Attaching a D-Series Header: Mechanical Center-Link
150
Detaching a D-Series Header
155
Detaching a D-Series Header: Hydraulic Center-Link
156
Detaching a D-Series Header: Mechanical Center-Link
159
Attaching an A-Series Header
162
Attaching an A-Series Header: Hydraulic Center-Link
163
Attaching an A-Series Header: Mechanical Center-Link
168
Detaching an A-Series Header
173
Detaching an A-Series Header: Hydraulic Center-Link
174
Detaching an A-Series Header: Mechanical Center-Link
177
Operating with a D-Series Header
181
Configuring Hydraulics
181
Attaching Header Boots
182
Header Position
182
Reel Fore-Aft Position
183
Reel Height
183
Reel Speed
183
Reel to Ground Speed
183
Draper Speed
185
Draper to Ground Speed
185
Setting Draper Minimum Speed
186
Setting Draper Index
187
Setting Draper Speed Independent of Ground Speed
188
Knife Speed
189
Setting Knife Speed (with Expansion Module MD #4666)
189
Setting Knife Speed (Without Expansion Module MD #B4666)
191
Deck Shift Control
192
Deck Shift
192
Operating with an A-Series Header
193
Auger Speed
193
Auger Speed on A30-D Headers
193
Auger Speed on A40-D Headers
194
Reel Speed
195
Reel Speed on A30-D Headers
195
Reel Speed on A40-D Headers
195
Knife Speed
196
Setting Knife Speed (with Expansion Module MD #4666 Installed)
196
Setting Knife Speed (Without Expansion Module MD #B4666)
198
5 Maintenance and Servicing
199
Preparation for Servicing
199
Torque Specifications
200
SAE Bolt Torque Specifications
200
Metric Bolt Specifications
202
Metric Bolt Specifications Bolting into Cast Aluminum
205
Flare-Type Hydraulic Fittings
205
O-Ring Boss (ORB) Hydraulic Fittings (Adjustable)
207
O-Ring Boss (ORB) Hydraulic Fittings (Non-Adjustable)
209
O-Ring Face Seal (ORFS) Hydraulic Fittings
210
Maintenance Specifications
212
Recommended Fuel, Fluids, and Lubricants
212
Storing Lubricants and Fluids
212
Fuel Specifications
212
Lubricants, Fluids, and System Capacities
213
Filter Part Numbers
214
Conversion Chart
215
Engine Compartment Hood
216
Opening Hood (Lower Position)
216
Closing Hood (Lower Position)
217
Opening Hood (Highest Position)
217
Closing Hood (Highest Position)
218
Maintenance Platform
219
Opening Platform (Standard Position)
219
Closing Platform (Standard Position)
220
Opening Platform (Major Service Position)
221
Closing Platform (Major Service Position)
222
Windrower Lubrication
223
Lubricating the Windrower
223
Lubrication Points
224
Operator's Station
225
Seat Belts
225
Safety Systems
225
Checking Operator Presence System
225
Checking Engine Interlock
226
Ground Speed Lever (GSL) Adjustments
226
Adjusting Ground Speed Lever (GSL) Lateral Movement
226
Adjusting Ground Speed Lever (GSL) Fore-Aft Movement
227
Adjusting Ground Speed Lever (GSL) Position
227
Steering Adjustments
228
Checking Steering Link Pivots
228
Neutral Start Switch
231
Heating, Ventilating, and Air Conditioning (HVAC) System
232
Fresh Air Intake Filter
232
Return Air Cleaner/Filter
233
Air Conditioning Condenser
235
Air Conditioning Evaporator
236
Air Conditioning (A/C) Compressor
238
Engine
239
General Engine Inspection
239
Turning Engine Manually
240
Engine Oil
241
Air Intake System
244
Fuel System
251
Engine Cooling System
259
Exhaust System
269
Belts
270
Engine Speed
272
Electrical System
273
Batteries
273
Field Lights
283
Flood Lights: Forward
284
HID Auxiliary Lighting (Optional - MD #B5596)
286
Swath Lights
289
Amber Lights
290
Red Tail Lights
291
Beacons (if Installed)
291
Dome Light
295
Ambient Light
296
Turn Signal Indicators
296
Circuit Breakers and Fuses
296
Hydraulic System
301
Checking and Filling Hydraulic Oil
302
Hydraulic Oil Cooler
303
Draining Hydraulic Oil
304
Changing Hydraulic Oil Filters
304
Header and Reel Hydraulics
308
Traction Drive Hydraulics
310
Hoses and Lines
312
Wheels and Tires
312
Drive Wheel
312
Caster Wheel
319
Maintenance Schedule
327
Break-In Inspections
327
End of Season Service
328
Maintenance Schedule/Record
329
6 Troubleshooting
331
Engine Troubleshooting
331
Electrical Troubleshooting
337
Hydraulics Troubleshooting
339
Header Drive Troubleshooting
340
Traction Drive Troubleshooting
341
Steering and Ground Speed Control Troubleshooting
344
Cab Air Troubleshooting
345
Operator's Station Troubleshooting
349
7 Options and Attachments
351
Available Options and Attachments
351
AM/FM Radio
351
Anti-Shimmy Shocks for Casters
351
Automated Steering Systems
351
Booster Spring Kit (External)
351
Booster Spring Kit (Internal)
351
Draper Header Case Drain Kit
352
Draper Header Reel Drive and Lift Plumbing
352
Engine Block Heater
352
Engine Fan Air Baffle
352
Expansion Module
352
HID Auxiliary Lighting
352
Hydraulic Center-Link
353
Light Header Flotation
353
Mechanical Center-Link
353
Swath Roller
353
Towing Harness
353
Training Seat
353
Transport Drawbar
354
Warning Beacons
354
Weight Box
354
Windshield Shades
354
8 Engine Error Codes
355
9 Cab Display Module (CDM) Error Codes
373
Index
375
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MacDon M105 Operator's Manual (209 pages)
MacDon M105 Self-Propelled Windrower, Tractor
Brand:
MacDon
| Category:
Tractor
| Size: 15 MB
Table of Contents
1 Introduction
3
2 Model and Serial Number
4
Table of Contents
5
3 Safety
9
Safety Alert Symbol
9
Signal Words
9
Safety Signs
9
Safety Sign Installation
9
Safety Sign Locations
9
Safety Sign Interpretations
14
General Safety
20
4 Description
22
Definitions
22
Specifications
23
Windrower Dimensions
25
Component Identification
27
5 Operator's Station
28
Operator Console
28
Seat Adjustments
28
TRAINING SEAT (Optional)
29
Seat Belts
29
Steering Column Adjustment
29
Operator Presence
30
Header Drive
30
Transmission
30
Engine
30
Lights
31
Field Lighting
31
Road Lighting
32
Beacon Lighting: Export (N.A. Optional)
32
Windshield Wiper
33
Rear View Mirrors
33
Cab Temperature
34
Controls
34
Air Distribution
34
Heater Shut-Off Valve
34
A/C Compressor Protection
35
Interior Lights
35
Operator Amenities
35
Radios
36
AM/FM Radio
36
Antenna Mounting
36
Horn
36
Engine Controls
37
Windrower Controls
37
Header Controls
38
Header Drive Switch
38
Deck Shift - Draper Header Option
38
Ground Speed Lever (GSL) Header Switches
38
Cab Display Module (CDM)
40
Engine and Windrower Functions
40
Header Functions
40
Operating Screens
41
Cab Display Module (CDM) Programming
49
Engine Error Codes
55
Cab Display Module (CDM) and Windrower Control Module (WCM) Fault Codes
55
6 Operation
56
Owner/Operator Responsibilities
56
Symbol Definitions
56
Engine Functions
56
Windrower Operating Symbols
57
Header Functions
57
Windrower Operation
58
Operational Safety
58
Break-In Period
58
Daily Check
59
Engine Operation
60
Driving the Windrower
64
Adjustable Caster Tread Width
68
Transporting
70
Towing the Windrower
79
Storage
80
Header Operation
81
Header Lift Cylinder Stops
81
Header Flotation
82
Levelling
84
Header Drive
85
Header Angle
85
Cutting Height
87
Swath Roller Operation
88
D Series Header Operation
89
Configure Hydraulics
89
Attach Header Boots
89
Header Attachment
90
Header Position
93
Reel Fore-Aft Position
93
Reel Height
93
Reel Speed
94
Draper Speed
96
Knife Speed
98
Deck Shift (Optional)
99
Header Detachment
100
A Series Header Operation
102
Header Attachment
102
Auger Speed
105
Reel Speed
106
Knife Speed
107
Header Detachment
109
7 Maintenance and Servicing
111
Preparation for Servicing
111
Welding Precautions
111
Recommended Safety Procedures
111
Maintenance Specifications
112
Recommended Torques
112
Recommended Fuel, Fluids and Lubricants
115
Conversion Chart
116
Maintenance Requirements
117
Maintenance Schedule / Record
118
Break-In Inspections
120
Pre-Season/Annual Service
121
End of Season Service
122
Lubrication
122
Every 50 Hours
123
Engine Compartment Hood
125
Maintenance Platform
126
Opening/Closing Platform
126
Opening/Closing Platform for Major Servicing
126
Operator's Station
128
Seat Belts
128
Safety Systems
128
Ground Speed Lever (GSL) Adjustments
129
Steering Adjustments
131
Neutral Start Switch
132
HVAC System
133
Engine
136
General Engine Inspection
136
Manually Turning Engine
136
Oil Level
137
Changing Oil and Oil Filter
138
Air Intake System
139
Fuel System
142
Engine Cooling System
146
Exhaust System
149
Belts
150
Engine Speed
151
Cooling Box
152
Cooling Box Screen
152
Rotor to Screen Clearance
153
Cooling Box Maintenance
154
Electrical System
157
Batteries
157
Headlights
163
Field Lights: Forward
164
Flood Lights: Forward
165
Flood Lights: Rear
166
Swath Lights
167
Amber Lights
168
Beacons (if Installed)
168
Dome Light
170
Ambient Light
170
Turn Signal Indicators
170
Circuit Breakers and Fuses
171
Hydraulic System
174
Oil Level
174
Changing Hydraulic Oil
175
Changing Hydraulic Oil Filters
175
Header and Reel Hydraulics
176
Traction Drive Hydraulics
178
Hoses and Lines
179
Wheels and Tires
180
Caster Wheels
183
8 Troubleshooting
187
Electrical
190
Header Drive
191
Steering and Ground Speed Control
193
Operator's Station
195
9 Options / Attachments
196
Warning Beacons
197
CDM/Wcm Fault Codes
198
Engine Error Codes
200
Index
207
MacDon M105 Assembly Instructions Manual (54 pages)
Self-Propelled Windrower
Brand:
MacDon
| Category:
Farm Equipment
| Size: 13 MB
Table of Contents
Table of Contents
3
Table of Contents Introduction
3
General Safety
4
Recommended Torques
6
General
6
Sae Bolts
6
Metric Bolts
6
Hydraulic Fittings
7
O-Ring Face Seal (Orfs) Hydraulic Fittings
8
Conversion Chart
9
Definitions
10
Step 1. Unload Windrower
11
Two Forklift Method
11
Single Forklift Methods
12
Step 2. Re-Position Rh Leg (Bolted Frame)
14
Step 3. Install Front Wheels
15
Step 4. Install Caster Wheels (Fixed Frame)
16
Step 5. Re-Position Caster Wheels (Bolted Frame)
18
Step 6. Install Steps
19
Step 7. Install Center-Link
19
Step 8. Install Batteries
20
Step 9. Install Am/Fm Radio
21
Step 10. Attach Header
23
Header Attachment - D Series
23
Header Attachment - a Series
27
Step 11. Lubricate Machine
31
Step 12. Program CDM
33
Step 13. Set Knife Speed
39
Step 14. Perform Pre- Delivery Checks
41
Serial Numbers
41
Final Drive Lubricant Level
41
Tire Pressures
41
Engine Coolant
41
Air Cleaner
42
Hydraulic Oil Level
42
Fuel Separator
42
A/C Compressor Belt
43
Perform Safety System Checks
44
Operational Checks
45
Manuals
49
Cab Interior
49
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MacDon M105 Unloading And Assembly Instructions (53 pages)
Self-Propelled Windrower
Brand:
MacDon
| Category:
Farm Equipment
| Size: 3 MB
Table of Contents
Introduction
3
Table of Contents
4
General Safety
5
Recommended Torques
7
General
7
Sae Bolts
7
Metric Bolts
9
Flare Type Hydraulic Fittings
10
O-Ring Type Hydraulic Fittings
10
O-Ring Face Seal (Orfs Hydraulic Fittings)
11
Conversion Chart
12
Definitions
13
Step 1. Unload Windrower
14
Two Forklift Method
14
Single Forklift Methods
15
Step 2. Reposition Rh Leg
17
Step 3. Install Drive Wheels
18
Step 4. Reposition Caster Wheels
19
Step 5. Install Steps
20
Step 6. Unpack Ignition Keys
20
Step 7. Install Center-Link
21
Step 8. Connect Batteries
22
Step 9. Install Am/Fm Radio
23
Step 10. Attach Header
25
D-Series Header
25
A-Series Header
30
Step 11. Lubricate Machine
33
Step 12. Program Cab Display Module (CDM)
35
Step 13. Perform Pre- Delivery Checks
41
Serial Numbers
41
Final Drive Lubricant Level
41
Tire Pressures
41
Engine Coolant
41
Air Cleaner
42
Hydraulic Oil Level
42
Fuel Separator
42
A/C Compressor Belt
43
Perform Safety System Checks
44
Operational Checks
45
Set Knife Speed
50
Manuals
51
Cab Interior
51
MacDon M105 Manual (52 pages)
Self-Propelled Windrower
Brand:
MacDon
| Category:
Farm Equipment
| Size: 5 MB
Table of Contents
Maintenance and Servicing
7
Wheels and Tires
8
Parts Catalog
11
Tightening Drive Wheel Nuts
21
Installing Drive Wheel
22
Lowering Drive Wheel
23
Maintenance and Servicing
24
Parts Catalog
25
Drive Wheel Motor
30
Maintenance and Servicing
37
Installing Drive Wheel
38
Drive Wheel Motor
48
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