Table Of Contents; Table Of Contents Introduction - MacDon M105 Assembly Instructions Manual

INTRODUCTION
This instructional manual describes the unloading, set-up and pre-delivery requirements for the MacDon
M105 Self-Propelled Windrower. Use the Table of Contents to guide you to specific areas. Retain this
instruction for future reference.
CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE,
OR USE THE MACHINE.
INTRODUCTION ........................................................................................................................................................ 1
GENERAL SAFETY .................................................................................................................................................. 2
RECOMMENDED TORQUES ................................................................................................................................... 4
A. GENERAL ........................................................................................................................................ 4
B. SAE BOLTS ..................................................................................................................................... 4
C. METRIC BOLTS ............................................................................................................................... 4
D. HYDRAULIC FITTINGS ................................................................................................................... 5
E. O-RING FACE SEAL (ORFS) HYDRAULIC FITTINGS .................................................................. 6
CONVERSION CHART ............................................................................................................................................. 7
DEFINITIONS ............................................................................................................................................................ 8
STEP 1. UNLOAD WINDROWER ........................................................................................................................ 9
A. TWO FORKLIFT METHOD .............................................................................................................. 9
B. SINGLE FORKLIFT METHODS .................................................................................................... 10
STEP 2. RE-POSITION RH LEG (BOLTED FRAME) ....................................................................................... 12
STEP 3. INSTALL FRONT WHEELS ................................................................................................................. 13
STEP 4. INSTALL CASTER WHEELS (FIXED FRAME) .................................................................................. 14
STEP 5. RE-POSITION CASTER WHEELS (BOLTED FRAME) ...................................................................... 16
STEP 6. INSTALL STEPS .................................................................................................................................. 17
STEP 7. INSTALL CENTER-LINK ..................................................................................................................... 17
STEP 8. INSTALL BATTERIES ......................................................................................................................... 18
STEP 9. INSTALL AM/FM RADIO ..................................................................................................................... 19
STEP 10. ATTACH HEADER .............................................................................................................................. 21
A. HEADER ATTACHMENT - D SERIES .......................................................................................... 21
B. HEADER ATTACHMENT - A SERIES ........................................................................................... 25
STEP 11. LUBRICATE MACHINE ...................................................................................................................... 29
STEP 12. PROGRAM CDM ................................................................................................................................. 31
STEP 13. SET KNIFE SPEED ............................................................................................................................. 37
STEP 14. PERFORM PRE- DELIVERY CHECKS ............................................................................................... 39
A. SERIAL NUMBERS ....................................................................................................................... 39
B. FINAL DRIVE LUBRICANT LEVEL ............................................................................................... 39
C. TIRE PRESSURES ........................................................................................................................ 39
D. ENGINE COOLANT ....................................................................................................................... 39
E. AIR CLEANER ............................................................................................................................... 40
F. HYDRAULIC OIL LEVEL ............................................................................................................... 40
G. FUEL SEPARATOR ....................................................................................................................... 40
H. A/C COMPRESSOR BELT ............................................................................................................ 41
I. PERFORM SAFETY SYSTEM CHECKS ...................................................................................... 42
J. OPERATIONAL CHECKS ............................................................................................................. 43
K. MANUALS ...................................................................................................................................... 47
L. CAB INTERIOR .............................................................................................................................. 47
Form 169558
TABLE OF CONTENTS
1 Revision A