MacDon M105 Unloading And Assembly Instructions
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MacDon M105 Unloading And Assembly Instructions

Self-propelled windrower
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M105 Self-Propelled Windrower
UNLOADING and ASSEMBLY
INSTRUCTIONS
for
NORTH AMERICAN SHIPMENTS
Published: August 2013
Original Instructions
169558
Revision D

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Summary of Contents for MacDon M105

  • Page 1 M105 Self-Propelled Windrower UNLOADING and ASSEMBLY INSTRUCTIONS NORTH AMERICAN SHIPMENTS Published: August 2013 Original Instructions 169558 Revision D...
  • Page 2 MACDON M105 SELF PROPELLED WINDROWER CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. 169558 Revision D...

  • Page 3: Introduction

    INTRODUCTION This instructional manual describes the unloading, setup, and pre-delivery requirements for the MacDon M105 Self-Propelled Windrower. Use the Table of Contents to guide you to specific areas. Retain this instruction for future reference. CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR USE THE MACHINE.

  • Page 4: Table Of Contents

    TABLE OF CONTENTS Title Page INTRODUCTION ................................ 1 GENERAL SAFETY ..............................3 RECOMMENDED TORQUES ........................... 5 GENERAL ............................5 SAE BOLTS ............................. 5 METRIC BOLTS ..........................7 FLARE TYPE HYDRAULIC FITTINGS .................... 8 O-RING TYPE HYDRAULIC FITTINGS ..................8 O-RING FACE SEAL (ORFS HYDRAULIC FITTINGS) ..............9 CONVERSION CHART ............................

  • Page 5: General Safety

    GENERAL GENERAL SAFETY CAUTION The following are general farm safety precautions that should be part of your operating procedure types • Provide a first-aid kit for use in case of machinery. emergencies. • • Protect yourself. Keep a fire extinguisher on the machine. Be sure the extinguisher is properly •...
  • Page 6 GENERAL • Stop engine, and remove key from ignition before leaving Operator’s seat for any reason. A child or even a pet could engage an idling machine. • Keep area used servicing machinery clean and dry. Wet or oily floors are slippery. Wet spots can be dangerous when working with electrical equipment.

  • Page 7: Recommended Torques

    GENERAL SAE Grade 5 Bolt and Grade 5 Distorted RECOMMENDED TORQUES Thread Nut A. GENERAL Torque (ft·lbf) Torque (N·m) Nominal (*in·lbf) Size The tables shown below give correct torque Min. Max. Min. Max. values for various bolts and capscrews. 1/4-20 •...
  • Page 8 GENERAL SAE Grade 8 Bolt and Grade 8 Distorted Thread Nut Torque (ft·lbf) Torque (N·m) Nominal (*in·lbf) Size Min. Max. Min. Max. 1/4-20 *150 *165 16.8 18.6 5/16-18 3/8-16 7/16-14 1/2-13 9/16-12 5/8-11 3/4-10 7/8-9 169558 Revision D...

  • Page 9: Metric Bolts

    GENERAL Metric Class 10.9 Bolts and Class 10 Free C. METRIC BOLTS Spinning Nut Metric Class 8.8 Bolts and Class 9 Free Spinning Nut Torque (ft·lbf) Torque (N·m) Nominal (*in·lbf) Size Min. Max. Min. Max. Torque (ft·lbf) Torque (N·m) Nominal (*in·lbf) 3-0.5 Size...

  • Page 10: Flare Type Hydraulic Fittings

    GENERAL D. FLARE TYPE HYDRAULIC FITTINGS E. O-RING TYPE HYDRAULIC FITTINGS FITTING LOCKNUT FLARE WASHER O-RING GROOVE SEAT BODY FLARESEAT a. Check flare and flare seat for defects that might cause leakage. b. Align tube with fitting before tightening. a. Inspect O-ring, and seat for dirt or obvious c.

  • Page 11: O-Ring Face Seal (Orfs Hydraulic Fittings)

    GENERAL a. Check components to ensure that the sealing surfaces and fitting threads are free of burrs, F. O-RING FACE SEAL (ORFS nicks, and scratches, or any foreign material. HYDRAULIC FITTINGS) b. Apply lubricant (typically Petroleum Jelly) to O-ring and threads. If O-ring is NOT already installed, install O-ring.

  • Page 12: Conversion Chart

    GENERAL CONVERSION CHART Inch-Pound units SI units (metric) Quantity Factor Unit name Abbr. Unit name Abbr. Area acres acres x 0.4047 = hectares gallons per minute (US) gpm (US) x 3.7854 = liters per Flow L/min minute gallons per minute x 4.5460 = (Imp) Force...

  • Page 13: Definitions

    GENERAL DEFINITIONS The following terms/abbreviations may be used in this manual: Term Definition American Petroleum Institute ASTM American Society Of Testing and Materials Windrower operation with the Operator and cab facing in the direction of Cab-Forward travel. Cab Display Module A hydraulic cylinder or turnbuckle type link between the header and the Center-link machine that tilts the header.

  • Page 14: Step 1. Unload Windrower

    UNLOADING AND ASSEMBLY STEP 1. UNLOAD WINDROWER CAUTION To avoid injury to bystanders from being struck by machinery, do not allow persons to stand in unloading area. A. TWO FORKLIFT METHOD CAUTION Equipment used for unloading must meet or exceed the requirements specified below. Using inadequate equipment may result in c.

  • Page 15: Single Forklift Methods

    UNLOADING AND ASSEMBLY e. Install chains from forklift mast to jacking brackets on both front legs of windrower. B. SINGLE FORKLIFT METHODS Chains must be the same length. There are two methods that can be used: CAUTION METHOD 1 The front legs rest on the trailer bed on skid CAUTION shoes.
  • Page 16 UNLOADING AND ASSEMBLY c. Position forklift on left or right side of trailer, and locate forks under windrower frame. NOTE Windrower center gravity approximately 55 in. (1397 mm) rearward of drive wheel center. WARNING Ensure forks project beyond far side of frame.

  • Page 17: Step 2. Reposition Rh Leg

    UNLOADING AND ASSEMBLY STEP 2. REPOSITION RH LEG right requires repositioning from shipping to field configuration as follows: a. Support front of the windrower leg off the ground with stand (or equivalent). d. Tap out the two pins with a hammer. b.

  • Page 18: Step 3. Install Drive Wheels

    UNLOADING AND ASSEMBLY STEP 3. INSTALL DRIVE WHEELS e. Install wheel nuts, and tighten to 220 lbf·ft (300 N·m), using the tightening sequence shown above. NOTE a. Support the front of the windrower off the ground To avoid damage to wheel disks, with stand(s).

  • Page 19: Step 4. Reposition Caster Wheels

    UNLOADING AND ASSEMBLY STEP 4. REPOSITION CASTER WHEELS As an option, the rear casters can be adjusted to a narrow tread width to allow loading and shipping without having to remove them. A NARROW TREAD width also suits smaller headers by allowing more space to the uncut crop, and provides more maneuverability around poles, irrigation inlets, or other obstacles.

  • Page 20: Step 5. Install Steps

    UNLOADING AND ASSEMBLY STEP 5. INSTALL STEPS STEP 6. UNPACK IGNITION KEYS a. Remove two bolts securing steps to platform, and remove steps. b. Remove the one existing upper bolt. a. Remove wing nut (A) from fuse box cover (B), and remove cover.

  • Page 21: Step 7. Install Center-Link

    UNLOADING AND ASSEMBLY STEP 7. INSTALL CENTER-LINK MECHANICAL LINK a. Remove clevis pin from center-link. b. Position link between mounting brackets on front frame, and attach at lower hole location. c. Install clevis pin, and secure with hair pin. HYDRAULIC LINK - OPTIONAL The hydraulic center-link may be supplied in a separate kit that is included with the shipment.

  • Page 22: Step 8. Connect Batteries

    UNLOADING AND ASSEMBLY IMPORTANT STEP 8. CONNECT BATTERIES BATTERY NEGATIVE GROUNDED. The batteries should conform to the following specification: Always connect starter cable to the positive (+) terminal of battery, and Rating BCI group Volt battery ground cable to negative (-) terminal of battery.

  • Page 23: Step 9. Install Am/Fm Radio

    UNLOADING AND ASSEMBLY STEP 9. INSTALL AM/FM RADIO e. Locate receptacle (F) (supplied with radio) in opening, and secure by bending tabs (G) on Provision has been made for installation of receptacle against panel. AM/FM radio. The mounting is designed to fit a DIN E style radio with a depth X = 161 mm, and having a 5 mm threaded stud centered on the rear for support.
  • Page 24 UNLOADING AND ASSEMBLY Attach stud (supplied with radio) to center rear of radio. k. Attach support (D) to stud on back of radio chassis with lock washer and metric nut (E) that was supplied with the support. Support attached to chassis in multiple locations allow...

  • Page 25: Step 10. Attach Header

    ATTACH HEADER BOOTS IMPORTANT A light header float kit may need to be installed, depending on the header size and configuration. I. CONFIGURE HYDRAULICS The M105 windrower must be fitted with a draper drive basic operate D-Series draper headers. IMPORTANT...
  • Page 26 UNLOADING AND ASSEMBLY IMPORTANT For machines equipped with the hydraulic center-link, it may contact the header as the windrower approaches the header for hook-up. b. Locate boot (D) on lift linkage (E), and re-install pin (C). Pin may be installed from either side of boot.
  • Page 27 UNLOADING AND ASSEMBLY Connect center-link: MECHANICAL LINK HYDRAULIC LINK WARNING Stop windrower engine, and remove key HEADER UP before making adjustments to machine. A child or even a pet could engage the drive. HEADER HEADER TILT UP TILT DOWN HEADER DOWN 1.
  • Page 28 UNLOADING AND ASSEMBLY DANGER To avoid bodily injury from fall of raised header, always engage header lift cylinder stops when working on or around raised header, and before going under header for any reason. h. Cylinder stops are located on both header lift cylinders on the windrower.
  • Page 29 UNLOADING AND ASSEMBLY CAUTION Check to be sure all bystanders have cleared the area. HEADER UP p. Connect reel hydraulics (X) at RH side of windrower. Refer draper header operator’s manual. HEADER HEADER TILT UP TILT DOWN HEADER DOWN n. Start engine, and activate HEADER DOWN switch on Ground Speed Lever (GSL) to lower header fully.

  • Page 30: A-Series Header

    UNLOADING AND ASSEMBLY B. A-SERIES HEADER IMPORTANT For machines equipped with the hydraulic center-link, it may contact the header as the windrower approaches the header for hook-up. b. If necessary, re-locate the pin (E) at the frame linkage as required to raise the center-link (F) so that the hook (G) is above the attachment pin on the header.
  • Page 31 UNLOADING AND ASSEMBLY IMPORTANT Hook release (J) must be down to enable self-locking mechanism. If the release is open (up), manually push it down after hook engages header pin. 4. Check that center-link is locked onto header by pulling upward on rod end of cylinder. 5.
  • Page 32 UNLOADING AND ASSEMBLY NOTE If one end of the header does NOT raise fully, the lift cylinders require re-phasing, proceed as follows: 1. Press and hold the HEADER UP switch until both cylinders stop moving. 2. Continue to hold the switch for three to four seconds.

  • Page 33: Step 11. Lubricate Machine

    UNLOADING AND ASSEMBLY STEP 11. LUBRICATE MACHINE Recommended Lubricant Spec Description High Temperature Extreme Pressure (EP2) Performance Required With 1% Max Molybdenum Multi- Unless Purpose Disulphide (NLGI Grade 2) Otherwise Specified Lithium Base DANGER Stop engine, and remove key from ignition before leaving Operator’s seat for any reason.
  • Page 34 UNLOADING AND ASSEMBLY Lubrication Points High Temperature Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2). Lithium Base CASTER PIVOT (BOTH SIDES) WALKING BEAM PIVOT FORMED CASTER WHEEL BEARING 1 PLACE (BOTH WHEELS) FORKED CASTER SPINDLE BEARINGS TOP LINK - TWO FITTINGS TWO PLACES (BOTH WHEELS) (BOTH SIDES)

  • Page 35: Step 12. Program Cab Display Module (Cdm)

    UNLOADING AND ASSEMBLY STEP 12. PROGRAM CAB Proceed as follows to program the CDM: DISPLAY MODULE (CDM) a. Turn ignition key to RUN, or start the engine. See STEP 13J. III. START ENGINE on page 43. The monitoring system requires programming b.
  • Page 36 UNLOADING AND ASSEMBLY DETAILED PROGRAMMING INSTRUCTIONS (Key ON / Engine Running or Not / Header Disengaged). (Press PROGRAM and SELECT on CDM to enter Programming Mode). NOTE: ENGINE MUST BE RUNNING TO CALIBRATE SENSORS. Programming Menu Flow Chart for Software version C107 and M102 (or higher) L1 C x x x || W I N D R O W E R S E T U P ? If "NO"...
  • Page 37 UNLOADING AND ASSEMBLY C x x x || S E T If “NO” then jump to: C O N T R O L L O C K S ? M x x x || N O / Y E S V I E W C O N T R O L L O C K S ?
  • Page 38 UNLOADING AND ASSEMBLY C x x x || D I S P L A Y U N I T S ? The “arrow” keys are used to select between M x x x || IMPERIAL or METRIC. The default value will be I M P E R I A L M x x x || displayed first.
  • Page 39 UNLOADING AND ASSEMBLY L1 C x x x || D I A G N O S T I C If “NO” then jump to: M O D E ? L2 M x x x || N O / Y E S W I N D R O W E R S E T U P ? C x x x || V I E W...
  • Page 40 UNLOADING AND ASSEMBLY C x x x || A C T I V A T E If “NO” then jump to: F U N C T I O N S ? M x x x || N O / Y E S E X I T D I A G N O S T I C ? C x x x || A C T I V A T E...

  • Page 41: Step 13. Perform Pre- Delivery Checks

    PRE-DELIVERY CHECKS B. FINAL DRIVE LUBRICANT LEVEL STEP 13. PERFORM PRE- DELIVERY CHECKS WARNING Stop windrower engine, and remove key before making adjustments to machine. A child or even a pet could engage the drive. OIL LEVEL a. Perform the final checks and adjustments as listed on the Pre-delivery Checklist (yellow sheet attached to back of this instruction) to ensure the machine is field-ready.

  • Page 42: Air Cleaner

    PRE-DELIVERY CHECKS E. AIR CLEANER F. HYDRAULIC OIL LEVEL a. Turn filler cap counterclockwise to loosen bung, and remove dipstick. a. Check that air cleaner cap is firmly attached, and that all clamps on air cleaner are secure. b. Check that level is between LOW and FULL marks.

  • Page 43: A/C Compressor Belt

    PRE-DELIVERY CHECKS H. A/C COMPRESSOR BELT a. Tension on A/C compressor belt should be such that a force of 8 to 12 lbf (35–55 N) deflects the belt 3/16 in. (5 mm) at mid-span. 169558 Revision D...

  • Page 44: Perform Safety System Checks

    4. Turn the steering wheel off-center, and move the GSL in N-DETENT. If the system does NOT function as described above, refer to the M105 Operator’s Manual for 5. Try to start the engine. The CDM will flash adjustment procedures.

  • Page 45: Operational Checks

    Clean and tighten loose connection. connections. 1. Move Ground Speed Lever (GSL) (E) into N-DETENT. Faulty starter. Refer to M105 engine manual. 2. Turn steering wheel until it locks. Wiring shorted, circuit Check continuity of wiring and breaker open. breaker (manual reset).
  • Page 46 PRE-DELIVERY CHECKS c. Cold Start: Engine temperature 20°F NOTE (-7°C) or lower. Throttle is non-responsive during this time as engine is in warmup mode. NOTE This mode lasts from 30 seconds to Grid heater will not operate if engine 3 minutes depending on temperature. temperature is 20˚F (-6°C) or higher.
  • Page 47 In approximately 5 seconds, the header should shut off. If NOT, the Operator Presence System requires adjustment, refer to the M105 Operator’s Manual for adjustment procedures. NOTE To re-start the header, move the HEADER DRIVE switch to the OFF, and then to ON.
  • Page 48 PRE-DELIVERY CHECKS c. Switch ROAD lights ON, and check that all lights Switch BEACONS ON (if installed), and check shown are functioning. that they are functioning. The ignition switch must be at RUN, but the engine does NOT need to be running. d.
  • Page 49 PRE-DELIVERY CHECKS A/C AND HEATER IMPORTANT To distribute the oil throughout the system, perform the following steps whenever the machine is first started after storage for more than one week. a. Ensure heater shut-off valve at engine is OPEN. TEMPERATURE CONTROL Controls Cab Temperature INCREASE - Clockwise DECREASE - Counterclockwise...

  • Page 50: Set Knife Speed

    PRE-DELIVERY CHECKS Run engine at maximum rpm. K. SET KNIFE SPEED g. Press SELECTOR button on the GSL until the CDM displays the knife speed in Strokes Per The knife speed is manually set by making Minute (SPM). This indicates that Optional adjustments to the knife drive pump, and has Sensors Expansion Module MD #B4666 is been pre-set at the lowest knife rpm.

  • Page 51: Manuals

    M105 Self-Propelled Windrower Parts Catalog - see below. • M105 Self-Propelled Windrower Operator’s Manual - see below. • Engine Manual - MD #166240. • M105 Windrower Quick Card - MD #169570. • Warranty documents. Operator’s Windrower Parts catalog manual MacDon...
  • Page 52 MacDon Inc. 10708 N. Pomona Avenue Kansas City, Missouri United States 64153-1924 t. (816) 891-7313 f. (816) 891-7323 MacDon Australia Pty. Ltd. A.C.N. 079 393 721 P.O. Box 243 Suite 3, 143 Main Street Greensborough, Victoria Australia 3088 t. 03 9432 9982 f.
  • Page 53 M105 Self-Propelled Windrower Pre-Delivery Checklist - North America Perform these checks and adjustments prior to delivery to your Customer. The completed Checklist should be retained either by the Operator or the Dealer. CAUTION: Carefully follow the instructions given. Be alert for safety related messages which bring your attention to hazards and unsafe practices.

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