KAMAZ 5490 Manuals

KAMAZ 5490 Manuals

Manuals and User Guides for KAMAZ 5490. We have 1 KAMAZ 5490 manual available for free PDF download: Operation Manual

KAMAZ 5490 Operation Manual

KAMAZ 5490 Operation Manual (327 pages)

Brand: KAMAZ | Category: Trucks | Size: 8.45 MB

Table of Contents

Table of Contents

3
- 1 For Your Attention
  
  11
- 2 Operation Parameters
  
  12
- 3 Brief Description of Vehicle Systems and Mechanisms
  
  21
  - Engine
    21
  - Transmission
    21
  - Frame and Fifth-Wheel Coupling
    21
  - Suspension
    22
  - Steering Control
    22
  - Brake System
    22
  - Cab
    22
  - Hydraulic Equipment
    22
  - Electric Equipment
    23
  - Electronic Control Systems
    23
- 4 Vehicle Operation
  
  24
  - Vehicle Keys
    24
  - Driver's Working Place
    25
  - Instrument Panel
    26
    
    Instrument Cluster
    26
    
    Pilot Lamps
    28
    
    Information Display
    29
    
    Information System Control
    30
    
    Check before Motion Initiation
    31
    
    Instrument Panel
    34
    
    Switch Blocks
    34
    
    Driver's/ Passenger's Door
    36
    
    Over the Windshield
    36
    
    Bunk
    37
  - Adjustment of Headlamp Inclination Angle
    37
  - Light Shifter
    38
    
    End-Outline and Side Marker Lamps
    38
    
    High Beam
    38
    
    Light for Movement in the Daytime
    38
    
    Low Beam
    38
    
    Auxiliary Illumination Headlamps in Insufficient Visibility Conditions and Rear Fog Lamps
    39
    
    Train Lamps
    39
  - Spotlight of the Coupler
    39
  - Flash Beacons
    39
  - Combination Switch
    40
    
    Engagement of Warning Light
    40
    
    Horn
    40
    
    Switching of Direction Indicator
    40
    
    Windscreen Wipers
    41
    
    Windscreen Washer
    42
  - Cab Doors
    43
    
    Door Lock Blocking
    43
    
    Lowering and Raising of Side Windows of Driver/ Passenger
    44
  - Lifting Top Hatch
    44
    
    Mechanical Closure of Raisable Top Hatch
    45
    
    Safety Screen of the Hatch
    45
  - External Rear View Mirrors
    46
    
    Mirror Heating
    46
    
    Position Regulation of External Rear View Mirrors
    46
  - Seat Position Adjustment
    47
  - Safety Belts
    50
  - The Upper Bunk
    51
  - The Lower Bunk
    52
  - Steering Wheel Adjustment
    53
  - Air Conditioning System Control
    54
    
    Air Conditioning System Control Panel
    54
    
    Ventilation Deflectors
    54
    
    Air Recirculation Mode
    56
    
    Engagement of Heating in the Cab
    56
    
    Engagement of Ventilation in the Cab
    56
    
    Examples of Settings
    56
    
    Fresh Air Mode
    56
    
    Windscreen Defrosting
    57
    
    Conditioner
    58
    
    Independent Cab Air Heater
    59
  - Cab Interior Light
    60
  - Electrical Sockets
    61
  - Jumper
    61
  - Voltage Converter
    61
  - Output Terminal for Radio Station Power
    61
  - Ash Tray
    62
  - Smoke Detector
    62
  - Digital Tachograph
    63
  - Glove Compartments and Boxes
    63
  - Terminal for Power of Radio Receiver
    63
  - Emergency Response Service Calling Unit (ERA-GLONASS)
    64
    
    Application and Control Devices
    64
    
    Operation Modes
    65
  - Driving the Vehicle
    66
    
    Safety Requirements
    66
    
    Safety Requirements During Operation of Vehicle with Electronic Systems
    68
    
    Main Rules of Operation
    69
    
    New Vehicle Operation (Running-In)
    69
    
    Recommended Operation Modes of Engine
    71
    
    Preliminaries for Vehicle Motion
    72
    
    Fuel Tank Filling (for Certain Configurations Upon Availability of Two Fuel Tanks)
    73
    
    Engine Start and Shutdown Procedure
    74
    
    Engine Start up
    74
    
    Engine Shutdown
    75
    
    Cruise-Control Mode
    76
    
    Idle Speed Adjustment
    76
    
    Gearbox Control
    78
    
    Gearbox with Automated Control
    80
    
    Messages on the Display
    80
    
    Gear Shifter
    81
    
    Automatic Gear Box Control
    82
    
    Gearbox Manual Control
    83
    
    Motion Modes
    83
    
    Interwheel Differential Lock
    85
    
    An Emergency Brake System
    86
    
    Brake System
    86
    
    Parking Brake System
    86
    
    Service Brake System
    86
    
    Auxiliary Brake System
    87
    
    Auxiliary Brake System Control by Means of the Switch
    88
    
    Antilock Brake System
    89
    
    Antiskid System (ASR)
    89
    
    Control of Service and Auxiliary Brake Systems with the Aid of Brake Pedal ("Brake-Management")
    89
    
    Electronic Brake System EBS
    89
    
    Vehicle Stability Control System
    90
    
    Hill Start Assist Control
    91
    
    Air Suspension Remote-Control Console
    92
  - Chock
    93
  - Facing Panel
    94
  - Vehicle Towing
    95
  - Operation of Bolster Truck Tractor Beinga Part of a Road Train
    96
    
    Pumping of Petroleum Product During Operation of Hydroficated Bolster Traction Truck with Atank Semitrailer
    98
- 5 Vehicle Operation in Cold Season
  
  99
- 6 Maintenance
  
  104
  - Daily Maintenance (Daily Mnt.) Procedures
    105
  - Weekly Maintenance (Weekly Mnt.) Procedures
    111
  - Vehicle Care
    117
  - To Care the Windscreen
    118
  - Air Filter Replacement
    119
  - Checking Receivers for Condensation
    120
  - Tire Maintenance
    120
    
    When Inflating the Tires
    121
  - Checking the Oil Level in Engine Crankcase
    122
  - Coolant Level Check
    123
  - Coarse Fuel Filter
    124
  - Fuel Tank Air Filter
    126
  - After-Treatment System
    127
  - Checking the Fuel Level in the Independent Fuel Tank of Pre-Starting Heater
    129
  - Storage Batteries
    130
- 7 Vehicle Mechanisms and Systems Troubleshooting. Self-Help
  
  132
  - Hazard Signal System Engagegment
    133
  - Diagnostics of Vehicle Systems
    134
    
    Sequence to Read Diagnostic Codes
    135
    
    Mode for Diagnostics of Operational Parameters
    137
  - Indication and Elimination of Faults
    139
  - Indication of Faults in the Lightning Equipment
    150
  - Engine Start from External Power Source
    155
    
    Starting the Engine from the Battery of Another Vehicle
    156
  - Battery Emergency Switch off
    157
  - Brake Linings Wear-Out
    157
  - Battery Emergency Stop Switch for Vehicles Carrying Dangerous Goods
    157
  - Steering System Faults
    158
    
    Power Steering Unit Does Not Provide Required Force
    158
    
    Steering Play
    158
  - Parking Brake Release in Hazard Situations
    159
  - Fuses and Relays
    160
    
    Arrangement of Fuses and Relays
    160
    
    Checking and Replacing Fuses
    166
  - Replacing the Bulbs
    167
    
    Safety Requirements
    167
    
    Table of Lighting Equipment Applied in a Vehicle
    170
    
    Trouble-Shooting Guide for Electric Equipment
    171
  - Cab Raising and Lowering
    172
  - Lifting Jack
    175
  - Spare Wheel
    177
    
    Spare Wheel Horizontal Installation
    177
  - Disassembly and Assembly of Wheels in Vehicles
    178
  - Wheel with Tubeless Tire Disassembly and Assembly
    179
  - Troubleshooting for Bolster
    182
- 8 Vehicle Storage
  
  183
- 9 Vehicle Transportation
  
  184
- 10 Manufacturer's Warranty
  
  185
- 11 Utilization
  
  186
- Appendix 2. Lubrication Chart for KAMAZ 5490 Vehicle
  
  187
- Appendix 3. Service Materials
  
  193
Table of Contents

200
- Introduction
  201
- Key Features and Characteristics
  202
- Safety Measures
  203
- Description of Pre-Heater Set-Up and Operation
  204
- Control Panel
  209
- Pre-Heater Control Unit
  209
- Faults
  211
- Pre-Heater Control System Faults
  211
- Maintenance
  214
- Recommendations
  216
- Transportation and Storage
  216
- Warranty
  216
Service Instruction Airtronic D2

235
- 1 Self-Contained Hot-Air Heating System Plan in the Cab
  
  237
- 2 Intent of the Heater
  
  238
- 3 Safety Directions
  
  238
- 4 Fuel Delivery
  
  240
- 5 Operation Guidelines
  
  240
- 6 Maintenance Advice
  
  240
  - Reliability Control before Starting
    240
- 7 Technical Details and Functional Description
  
  241
  - Start
    241
  - Temperature Setting Using a Control Panel
    241
  - Temperature Control in Heating Mode
    242
  - Mode of Ventilation
    242
  - Switching
    242
- 8 Malfunction/ Maintenance
  
  243
  - Malfunction Response Actions
    243
  - Malfunction Repair
    243
  - Maintenance Instructions
    243
- 9 Control Panel (Timing Device)
  
  244
  - Main Functions of Push Buttons
    244
  - Data Entry Field
    244
  - Heating
    245
  - Ventilation
    245
  - Program
    245
  - Settings
    247
  - Factory Setting
    247
  - Error Codes, Their Description and Remedial Procedure
    248
Table of Contents

253
- Technical Data
  254
- Description
  255
- Setup
  255
- Version
  255
- Shift Actuation
  257
- Auxiliary Power Units
  259
- Actuating the Clutch
  260
- Operation
  260
- Starting the Engine and Setting off
  260
- Shifting the Transmission
  261
- Transmission Shift Pattern
  261
- Changing Gears
  263
- Clutch-Dependent Ptos
  267
- Engaging the Ptos
  267
- Engine-Dependent Ptos
  268
- Parking
  268
- Tow Starting
  268
- Towing
  269
- Limp Home Operation
  270
- Servoshift
  270
- Initial Startup of Vehicle at Low Temperatures
  271
- Parking the Vehicle at Low Temperatures
  271
  - Maintenance
    272
- Oil Change Interval
  272
- Oil Fill Quantity
  272
- Oil Grade
  272
- Transmission Fluid
  272
- Oil Change
  273
- Oil Drain
  273
- Oil Fill
  274
- Oil Level Check
  274
- Transmission Maintenance for Versions with Heat Exchanger
  275
  - Transmission Maintenance for Versions with Clutch-Dependent Ptos
    276
- Checking the Clutch
  276
- Checking Release Valve of Clutch Pedal
  277
  - Venting the Transmission
    278
- Hose Breather
  278
- Breather
  279
- Compressed-Air System Maintenance
  279
- Type Plate
  280
Table of Contents

288
- General Safety Instructions Intarder
  
  290
  - Safety Instructions
    290
- 2 Description
  
  292
- 3 Use
  
  294
- 5 Maintenance
  
  308
  - Oil Level Check
    308
- 9 Type Plate
  
  309
  - Oil Drain
    310
  - Trucks: Oil Drain, Oil Overflow, and Oil Filler Plugs
    311
  - Bus: Oil Drain, Oil Filler, and Oil Overflow Plugs
    314
  - Oil Filter Replacement
    320
  - Oil Fill
    321
  - Engine Coolant
    322
  - Drain Residual Coolant at the Alu Heat Exchanger
    323
  - Drain Residual Coolant at the Stainless Steel Heat Exchanger
    324
  - Bleeding the Intarder
    325
    
    Truck Maintenance
    326
    
    Bus Maintenance
    327

Advertisement

Advertisement

Related Products

KAMAZ Categories

More KAMAZ Manuals