INVT GD350-19-018G-4-B Manuals

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INVT GD350-19-018G-4-B Operation Manual

INVT GD350-19-018G-4-B Operation Manual (533 pages)

VFD for Crane

Brand: INVT | Category: DC Drives | Size: 33 MB

Table of Contents

Table of Contents
5
Safety Precautions
13
What this Chapter Contains
13
Safety Definition
13
Warning Symbols
13
Safety Guidelines
14
Delivery and Installation
14
Commissioning and Running
15
Maintenance and Component Replacement
16
Disposal
16
Quick Startup
17
What this Chapter Contains
17
Unpacking Inspection
17
Checking before Use
17
Environment Checking
17
Checking after Installation
18
Basic Commissioning
18
Product Overview
20
What this Chapter Contains
20
Basic Principles
20
Product Specifications
22
Product Nameplate
29
Model Designation Code
29
Product Ratings
30
Structure
33
Installation Guidelines
34
What this Chapter Contains
34
Mechanical Installation
34
Installation Environment
34
Installation Direction
35
Installation Method
36
Installing One VFD
37
Multiple-VFD Installation
37
Vertical Installation
38
Tilted Installation
39
Standard Wiring of the Main Circuit
40
Main Circuit Wiring Diagram
40
Main Circuit Terminal Diagram
41
Wiring Procedure for Main Circuit Terminals
45
Standard Wiring of the Control Circuit
46
Wiring Diagram of Basic Control Circuit
46
Input/Output Signal Connection Diagram
48
Control Circuit Wiring of I/O Expansion Card 2
50
Wiring Protection
52
Protecting the VFD and Input Power Cable in Case of Short Circuit
52
Protecting the Motor and Motor Cable in Case of Short Circuit
52
Protecting the Motor against Thermal Overload
52
Bypass Connection
52
Commissioning Guidelines
53
Lifting
53
Commissioning the Mechanical Holding Brake Function (P90.04=1)
53
Commissioning Steel Wire Rope (such as in a Tower Crane) Lifting Applications
66
Commissioning Gear-Rack Lifting Applications (such as in Elevators and Hoists)
71
Commissioning Lifting Applications in Mine Hoists, Winches, and Drawworks
76
Commissioning the Zero Servo Function
82
Height Measuring
86
Commissioning the Conical Motor Function
97
Commissioning Horizontal Moving
99
Wiring
99
Commissioning Procedure
99
Horizontal Moving Application Macro Parameters (P90.00=3)
99
Points for Attention
100
Commissioning Anti-Sway
101
Commissioning Tower Crane Slewing
107
Wiring
107
Commissioning Tower Crane Slewing Without Using an Eddy Current Controller
107
Commissioning Tower Crane Slewing that Uses an Eddy Current Controller
111
Commissioning the Electric Potentiometer
116
Wiring
116
Commissioning Procedure
116
Electric Potentiometer Commissioning Parameters
117
Master/Slave Control
118
Function Description
118
Terminal Master/Slave Function
120
Master/Slave Communication
124
Master/Slave Switchover
129
User-Defined Application Macros
131
Motor and Macro Switchover
136
Description about Switching from Motor 2 to Motor 3
137
Motor and Macro Switchover Parameters
137
Terminal-Based Motor and Macro Switchover Flowchart
139
Shortcut Multi-Motor Speed Control Mode Switchover
140
PG Card Switchover
141
Temperature Measuring
142
Using PT100/PT1000
142
Using KTY84
145
Using PTC
146
Basic Operation Guidelines
148
What this Chapter Contains
148
LED Keypad Introduction
148
LED Keypad Display
150
Displaying Fault Information
150
Editing Function Codes
150
Operating the VFD through the LED Keypad
151
Modifying Function Codes
151
Setting a Password for the VFD
152
Viewing VFD Status
153
Basic Operation Description
153
What this Section Describes
153
Common Commissioning Procedure
153
Vector Control
153
Space Voltage Vector Control Mode
153
Torque Control
153
Motor Parameters
153
Start/Stop Control
153
Frequency Setting
153
Multi-Step Speed Running
154
Graded Multi-Step Speed Reference
156
Local Encoder Input
157
Position Control
157
Fault Handling
157
Function Parameters
158
What this Chapter Contains
158
Function Parameter List
158
Group P00-Basic Functions
159
Group P01-Start and Stop Control
163
Group P02-Parameters of Motor 1
170
Group P03--Vector Control of Motor 1
173
Group P04-V/F Control
180
Group P05-Input Terminal Functions
189
Group P06-Output Terminal Functions
198
Group P07-Human-Machine Interface
204
Group P08-Enhanced Functions
211
Group P09-PID Control
221
Group P10-Simple PLC and Multi-Step Speed Control
225
Group P11-Protection Parameters
229
Group P12--Parameters of Motor 2
239
Group P13-SM Control
241
Group P14-Serial Communication
243
Group P15--Communication Expansion Card 1 Functions
248
Group P16--Communication Expansion Card 2 Functions
253
Group P17-Status Viewing
262
Group P18-Status Viewing in Closed-Loop Control
267
Group P19-Expansion Card Status Viewing
270
Group P20--Encoder of Motor 1
272
Group P21--Position Control
276
Actual Position
282
Group P23--Vector Control of Motor 2
286
Group P24--Encoder of Motor 2
288
Group P25--I/O Card Input Functions
292
Group P26--I/O Card Output Functions
295
Group P27--Programmable Expansion Card Functions
298
Group P28--Master/Slave Control
301
Group P85--Anti-Sway Control
304
Group P86-Slewing Control
305
Group P89--Parameters of Motor 3
309
Group P90--Functions Special for Cranes
311
Group P91-Functions Special for Cranes
321
Group P92-Hoisting Protection Function Group 3
335
Group P93-Closed-Loop Hoisting Functions
346
Group P94--Hoisting Status Display
355
Troubleshooting
360
What this Chapter Contains
360
Indications of Alarms and Faults
360
Fault Reset
360
Fault History
360
Faults and Solutions
360
Alarms and Solutions
371
Other Status
373
Analysis on Common Faults
374
Motor Fails to Work
374
Motor Vibrates
375
Overvoltage
376
Undervoltage
376
Motor Overheating
377
VFD Overheating
378
Motor Stalls During ACC
379
Overcurrent
380
Countermeasures on Common Interference
381
Interference on Meter Switches and Sensors
381
Interference on RS485 Communication
382
Failure to Stop and Indicator Shimmering Due to Motor Cable Coupling
383
Leakage Current and Interference on RCD
383
Live Device Housing
384
Maintenance
386
What this Chapter Contains
386
Periodical Inspection
386
Cooling Fan
388
Capacitor
389
Capacitor Reforming
389
Electrolytic Capacitor Replacement
390
Power Cable
391
Communication Protocol
392
What this Chapter Contains
392
Modbus Protocol Introduction
392
Application of Modbus
392
Rs485
392
RTU Mode
395
RTU Command Code and Communication Data
398
Command Code 03H, Reading N Words (Continuously up to 16 Words)
398
Command Code 06H, Writing a Word
400
Command Code 10H, Continuous Writing
401
Data Address Definition
402
Fieldbus Scale
406
Error Message Response
407
Read/Write Operation Examples
409
Common Communication Faults
413
Short Description of Communication PZD
414
Dedicated CW (P16.72 Ones Place=1 or 3)
414
Dedicated SW (P16.72 Ones Place=1 or 3)
415
Short Description of Canopen/Profibus DP Communication PZD
416
Short Description of Profinet/Ethernet IP Communication PZD
420
Appendix A Expansion Card
422
Model Definition
422
Dimensions and Installation
431
Wiring
433
IO Card (EC-IO501-00)
434
Communication Cards
436
WIFI Communication Card (EC-TX502)
436
PROFIBUS-DP Communication Card (EC-TX503D)
438
Ethernet Communication Card (EC-TX504)
440
Canopen/Can Master/Slave Control Communication Card (EC-TX505D)
440
PROFINET Communication Card (EC-TX509C)
442
Ethernet IP Communication Card (EC-TX510)
444
CAN-NET Two-In-One Communication Card (EC-TX511B)
445
Modbus TCP Communication Card (EC-TX515)
446
Ethercat Communication Card (EC-TX508)
447
PG Expansion Cards
451
Sin/Cos PG Card (EC
451
UVW Incremental PG Card (EC
453
Resolver PG Card (EC
456
Multi-Function Incremental PG Card (EC
458
Simplified Incremental PG Card (EC-PG507-12B)
462
Simplified Incremental PG Card (EC
463
Absolute Encoder SSI Communication PG Card (EC-PG508-05B)
467
Iot Expansion Card
471
Expansion Card (EC-IC502-2)
471
Power Supply Expansion Cards
472
Power Supply Expansion Card (EC-PS501-24)
472
Appendix B Technical Data
473
What this Chapter Contains
473
Derated Application
473
Capacity
473
Derating
473
Grid Specifications
474
Motor Connection Data
474
Application Standards
474
CE Marking
475
EMC Compliance Declaration
475
EMC Regulations
475
VFD Category of C2
476
VFD Category of C3
476
Appendix C Dimension Drawings
477
What this Chapter Contains
477
LED Keypad
477
Structure Diagram
477
Keypad Mounting Bracket
477
LCD Keypad
478
Structure Diagram
478
Keypad Mounting Bracket
478
VFD Structure
479
Dimensions of AC 3PH 380V (-15%)-440V (+10%)
480
Wall Mounting Dimensions
480
Flange Mounting Dimensions
482
Floor Mounting Dimensions
484
Dimensions of AC 3PH 520V (-15%)-690V (+10%)
485
Wall-Mounting Dimensions
485
Flange Mounting Dimensions
486
Floor Mounting Dimensions
487
Appendix D Optional Peripheral Accessories
489
What this Chapter Contains
489
External Wiring
489
LCD Keypad
490
LCD Keypad Display
494
Operating the VFD through the LCD Keypad
496
Power Supply
509
Cable
509
Power Cable
509
Control Cable
510
Recommended Cable Size
511
Cable Arrangement
513
Insulation Inspection
513
Breaker and Electromagnetic Contactor
513
Reactor
515
Filter
519
Filter Model Description
520
Filter Model Selection
521
Braking System
522
Braking Component Selection
522
Braking Resistor Cable Selection
526
Braking Resistor Installation
526
Regenerative Unit
527
Regenerative Unit Installation and Wiring
527
Appendix E STO Function Description
530
STO Function Logic Table
530
STO Channel Delay Description
530
STO Function Installation Checklist
531
Appendix F Further Information
532
Product and Service Queries
532
Feedback on INVT VFD Manuals
532
Documents on the Internet
532

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INVT GD350-19-018G-4-B Operation Manual

INVT GD350-19-018G-4-B Operation Manual (540 pages)

Brand: INVT | Category: DC Drives | Size: 16 MB

Table of Contents

Table of Contents
5
1 Safety Precautions

8
- What this Chapter Contains
  8
- Safety Definition
  8
- Warning Symbols
  8
- Safety Guidelines
  9
2 Quick Startup

12
- What this Chapter Contains
  12
- Unpacking Inspection
  12
- Checking before Use
  12
- Environment Checking
  12
- Checking after Installation
  13
- Basic Commissioning
  13
3 Product Overview

14
- What this Chapter Contains
  14
- Basic Principle
  14
- Product Specifications
  16
- Product Nameplate
  22
- Model Designation Code
  22
- Product Ratings
  23
- Structural Diagram
  25
4 Installing

26
- What this Chapter Contains
  26
- Mechanical Installation
  26
- Main Circuit Standard Wiring
  32
- Standard Wiring of Control Circuit
  39
- Wiring Protection
  44
5 Commissioning

46
6 Operating

111
- What this Chapter Contains
  111
- Keypad
  111
- Keypad Display
  113
- Operations on Keypad
  114
- Basic Operation Instruction
  116
7 Function Parameter List

208
- What this Chapter Contains
  208
8 Troubleshooting

395
- What this Chapter Contains
  395
- Indications of Alarms and Faults
  395
- Fault Reset
  395
- Fault History
  395
- VFD Faults and Solutions
  395
- Analysis on Common Faults
  409
- Countermeasures on Common Interference
  416
9 Maintenance

421
- What this Chapter Contains
  421
- Periodical Inspection
  421
- Cooling Fan
  424
- Capacitor
  425
- Power Cable
  426
10 Communication Protocols

427
- What this Chapter Contains
  427
- MODBUS Protocol Introduction
  427
- Application of Modbus
  427
- RTU Command Code and Communication Data
  434
- Common Communication Faults
  452
Appendix A Extension Cards

453
Appendix B Technical Data

493
- What this Chapter Contains
  493
- Derated Application
  493
- Grid Specifications
  494
- Motor Connection Data
  494
- Application Standards
  495
- EMC Regulations
  496
Appendix C Dimensional Drawings

498
- What this Chapter Contains
  498
- LED Keypad
  498
- LCD Keypad
  499
- VFD Structure
  500
- AC 3PH 380V(-15%)-440V(+10%) VFD Dimensions
  501
- AC 3PH 520V(-15%)-690V(+10%) VFD Dimensions
  508
Appendix D Optional Peripheral Accessories

512
- What this Chapter Contains
  512
- Wiring of Peripheral Accessories
  512
- LCD Keypad
  514
- Power Supply
  514
- Cables
  514
- Breakers and Electromagnetic Contactors
  520
- Reactors
  522
- Filters
  525
- Braking System
  528
- Regenerative Feedback Unit
  534
Appendix E STO Function Description

536
- STO Function Logic Table
  536
- STO Channel Delay Description
  536
- STO Function Installation Checklist
  537
Appendix F Further Information

539
- Product and Service Queries
  539
- Feedback on INVT VFD Manuals
  539
- Documents on the Internet
  539

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