Ametek 5830 Manuals

Ametek 5830 Manuals

Manuals and User Guides for Ametek 5830. We have 2 Ametek 5830 manuals available for free PDF download: User Manual

Ametek 5830 User Manual

Ametek 5830 User Manual (117 pages)

Moisture Analyzer

Brand: Ametek | Category: Measuring Instruments | Size: 5.47 MB

Table of Contents

Table of Contents
3
Safety Notes
7
Electrical Safety
8
Grounding
8
Sample Gas
8
Personnel and Equipment Safety Information
9
Special Warnings and Information
11
Equipment Used in Class I, Division 2 Hazardous Locations
11
Dryer Warning
11
Electromagnetic Compatibility (EMC)
12
Warning Labels
13
Environmental Information - WEEE
13
Overview
15
Controller/Communications
16
Contact Closure Signals
17
System Alarm
17
Moisture Concentration Alarm
17
Data Valid
17
Moisture Sensor
18
Quartz Crystal Microbalance (QCM)
18
Gas Measurement Cycle
18
Gas Flow
19
Sample System
19
Sample Flow
20
Solenoid Valves
21
Zero Gas Module
22
Zeroing the Analyzer
22
Verifying the Analyzer
23
Changing Gasses
23
Dew/Frost Point Measurements
24
Installation and Start-Up
25
Safety Considerations
25
Unpacking and Inspecting the Equipment
28
Tools, Equipment, and Supplies Required for Installation
28
Electrical Requirements
29
Instrument Air Supply
29
Sample Temperature and Pressure Requirements
30
Analyzer Installation
31
User-Supplied Items
31
Interconnect Wiring
31
External Sample Tubing
31
Rear Panel Connections and Interface Board
32
Installing the Dryers
34
Gas Connections
36
Electrical Connections
37
Voltage Selection
37
Power Connection
38
Communication Connections
40
Signal Connections (4-20 Ma)
41
Overview of the Keypad
42
Function Keys
42
Overview of Display
43
Initial Start-Up
44
Dry-Down Period
44
Procedure for Speeding up the Dry down Period
45
Performing an Initial Zero
45
Configuring the 5830 Analyzer for Serial Communications
46
Protocol
46
Special Addresses
48
Address $F0
48
Defined Commands (Master to Slave)
48
Echo (A)
49
Bad Command (B)
49
Acknowledge (C)
49
Read Data (F)
49
Write Data (H)
50
Write Cell EEPROM (L)
50
Quit (Q)
50
Zero (Z)
50
Defined Responses (Slave to Master)
51
Simple Acknowledge
51
Acknowledge with Data
51
Failure
51
Variables Table
52
Controller/Interface
55
Working from the Built-In User Interface
55
Zero Key
57
Alarm Key
58
Range Key
59
Config Key
60
Display
60
Communication
61
Sample Gas
62
Clock
64
Zero Schedule
65
Verify Schedule
66
Production Codes
67
Moisture Unit
67
System Test
68
Working from the 5830 Configurator Software
69
Configurator Software Installation
69
Configuring the 5830
70
Working from the General Tab
70
Saving Analyzer Configuration Settings
72
Working from the Device Communication Tab
73
Configuring Multiple Analyzers
73
Changing Communication Parameters
73
Saving Your Settings
74
Working from the Setup Tab
75
Working from the Schedule Tab
77
Saving Your Settings
80
Working from the Status Tab
81
Working from the Monitor Tab
82
Data Capture
83
Maintenance and Troubleshooting
85
Aftermarket Excellence and Long-Term Commitment to Safety and Quality
86
5830 Analyzer Replacement Parts
87
Servicing the 3050-AM Analyzer
88
Sensor
90
Removing the Sensor
90
Installing the Sensor
90
Mass Flow Meter
91
Removing the Mass Flow Meter
91
Installing the Mass Flow Meter
92
Moisture Generator
93
Removing the Moisture Generator
93
Installing the New Moisture Generator
95
Solenoid Valves
96
Removing the Solenoids
96
Installing the New Solenoid
98
Dryers
99
Removing the Dryers
99
Installing the New Dryer
100
Maintenance of the Electronics Module
101
Removing the Electronics Module from the 5830
101
Tools Required
101
Procedure for Removing the Electronics Module
101
Proportional Solenoid Valve (PSV) Board
103
Analog Interface PCB
103
Removing the Analog PCB
103
Replacing the Analog Interface Board
103
MCU Board
104
Removing the MCU Board
104
Replacing the MCU Board
104
Pilot Valve Manifold
106
Removing the Pilot Valve Manifold
106
Replacing the Pilot Valve Manifold
107
Reinstalling the Electronics Module
107
Board Connections
108
User Interface Board
108
Alarm Messages
109
Specifications
111
Compatible Gases
111
High Pressure
111
Low Pressure Compatible Gases
111
5830 Moisture Analyzer Specifications
112
5830 Moisture Analyzer Approvals and Certifications
113
Appendix A - Quick Reference Card
115

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Ametek 5830 User Manual

Ametek 5830 User Manual (104 pages)

Moisture

Brand: Ametek | Category: Measuring Instruments | Size: 1.93 MB

Table of Contents

Table of Contents
3
Sample Gas
6
Safety Notes
6
Electrical Safety
6
Grounding
6
Warning Labels
7
Electromagnetic Compatibility (EMC)
8
Special Warnings and Information
9
Dryer Warning
9
Chapter 1 5830 MOISTURE ANALYZER

10
- Overview
  13
  - Controller / Communications
    14
  - Contact Closure Signals
    14
  - Moisture Sensor
    15
    
    Quartz Crystal Microbalance (QCM)
    15
    
    Gas Measurement Cycle
    15
  - Gas Flow
    15
    
    Sample System
    15
    
    Sample Flow
    16
    
    Solenoid Valves
    17
    
    Zero Gas Module
    18
  - Zeroing the Analyzer
    18
  - Verifying the Analyzer
    19
  - Dew/Frost Point Measurements
    19
Chapter 2 SPECIFICATIONS

21
Chapter 3 Installation and Start-Up

25
- Analyzer Requirements
  26
  - Space Requirements
    26
  - Utility Requirements
    28
    
    Electrical Requirements
    28
    
    Instrument Air Supply
    28
  - Sample Temperature and Pressure Requirements
    28
- Analyzer Installation
  29
  - User-Supplied Items
    29
  - Rear Panel Connections and Interface Board
    30
    
    Installing the Dryers (Figures 3-4A and B)
    32
    
    Gas Connections (Figure 3-5)
    34
    
    Electrical Connections (Figure 3-6)
    35
    
    Voltage Selection
    35
    
    Power Connection
    36
    
    Communication Connections (Figure 3-9)
    37
    
    RS-485 Communications
    38
  - Signal Connections (4 to 20 Ma )
    39
    
    Overview of Keypad
    40
    
    Function Keys
    40
    
    Overview of Display
    41
  - Initial Start-Up
    42
    
    Dry-Down Period
    42
    
    Procedure for Speeding up the Dry down Period
    43
  - Performing an Initial Zero
    43
Chapter 4 User Interface

45
- Zero Key
  47
  - Hold Outputs
    47
  - Adjust Offset/Span
    47
  - Zero
    47
  - Verify
    48
  - Abort
    48
- Alarm Key
  48
- Range Key
  49
- Config Key
  50
  - Display
    50
  - Communication
    51
  - Sample Gas
    52
    
    Custom Gas
    52
  - Clock
    53
  - Zero Schedule
    54
  - Verify Schedule
    55
- System Test
  57
Chapter 5 Serial Communications

59
- Protocol
  59
  - Special Addresses
    61
    
    Address $F0
    61
  - Defined Commands (Master to Slave)
    61
    
    Echo (A)
    62
    
    Bad Command (B)
    62
    
    Acknowledge (C )
    62
    
    Read Data (F)
    62
    
    Write Data (H)
    63
    
    Write Cell EEPROM (L)
    63
    
    Quit (Q)
    63
    
    Zero (Z)
    63
  - Defined Responses (Slave to Master)
    64
    
    Simple Acknowledge
    64
    
    Acknowledge with Data
    64
    
    Failure
    64
Chapter 6 Troubleshooting

69
- Alarms
  69
Chapter 7 Service and Parts

71
- Parts Replacement
  71
  - Sensor
    73
  - Removing the Sensor
    73
    
    Installing the Sensor
    73
  - Mass Flow Meter
    74
    
    Removing the Mass Flow Meter
    74
    
    Installing the Mass Flow Meter
    74
  - Moisture Generator
    76
    
    Removing the Moisture Generator
    76
    
    Installing the New Moisture Generator
    77
  - Solenoid Valves
    78
    
    Removing the Solenoids
    78
    
    Installing the New Solenoid
    79
  - Dryers
    80
    
    Removing the Dryers
    80
    
    Installing the New Dryer
    81
- Maintenance of the Electronic Module
  82
- Board Connections
  88
  - User Interface Board
    88
- Spare Parts
  89
Appendix A PC Interface

91
- AMETEK UHP Moisture Configurator Software
  91
  - Configurator Software Installation
    91
  - Configuring the 5830
    92

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