Appendix A - Quick Reference Card - Ametek 5830 User Manual

Moisture analyzer

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User manual (104 pages)

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Appendix A – Quick Reference Card

INSTALLATION AND START-UP

Incoming sample temperature

Optimum input gas temperature

High Pressure

Minimum input pressure 20 PSIG

Low Pressure

Minimum input pressure 5 PSIG

Wiring

Sample Input Tubing

Make sure power is OFF before you begin installation.

Rear Panel Connections:

1. Remove terminal cover to access Analog Interface board.

2. Install main process shut-off valve and pressure regulator at sample tap.

Gas Connections:

1. Remove VCR plugs and gaskets from sample inlet fitting and exhaust fitting and

connect Sample Input tube and Exhaust tube. Vent exhaust to vent system.

2. Connect instrument air supply to Instrument Air fitting.

3. Select 120 or 240 VAC on voltage selector. Mark operating voltage on rear panel.

Electrical Connections:

1. Make sure the installed power cord has an approved terminator plug per NEC and

CEC regulations.

2. Wire the analyzer per requirements for non-hazardous location per instructions in

Chapter 2 of the analyzer User Manual.

Communications Connections:

1. Connect 4–20 mA analog output and Alarm/Data Valid terminals on Analog Inter-

face board to analyzer using metallic signal conduit.

2. Connect the RS-232 or RS-485 serial communications to analyzer. RS-485 connection

shares same cable and metallic signal conduit as analog output and Alarm/Data

Valid contacts.

3. RS-485 Communications: RS-485 terminator switch is turned to ON, only if your unit

is a dedicated analyzer or if it is the last analyzer in a chain of multiple analyzers.

Replace all analyzer covers before continuing.

Initial Startup:

1. Open the main shutoff valve at the source.

2. Turn on the AC power at the source.

3. Once the sample flow starts, the analyzer will be in normal operating mode. Allow

analyzer to warm up for 45 minutes.

Dry Down:

Allow 5 to 7 days for the analyzer to dry down and stabilize. At end of dry down period,

concentration value on display will be stable and recorded data will level off. Zero

alarms will still be on the display. See Chapter 2 of the analyzer User Manual for more

details on dry down and information on shortening the dry-down process.

Zero Cycle:

Perform a Zero cycle after the dry down.

Press Zero key and then the '8' key (Down arrow key) until you see Zero. Press the Enter key to select.

The Zero cycle takes approximately 2 hours. When the Zero cycle is complete, the analyzer will adjust the Zero Offset and automatically return to normal

sampling.

Verify Cycle:

AMETEK does not recommend performing a Verify cycle during initial startup. The analyzer and its internal generator should be allowed to equilibrate for at

least 24 hours before you run a verify cycle.

Press the Zero key and then the '8' key (Down arrow key) until you see Verify. Press the Enter key to select. The Verification cycle takes about 3 hours, and a

"Zero" is automatically performed at the start of the Verification cycle. When the Verification cycle is complete, the analyzer adjusts the Span and automatically

returns to normal sampling.

PN 583054901, Rev YA

QUICK REFERENCE CARD

Reference Chapter 2 of the 5830 Moisture Analyzer User Manual.

0 °C and 100 °C

60 °C ±5 °C

Maximum pressure 50 PSIG

Maximum pressure 20 PSIG

22 gauge twisted/shielded pair

1/4" OD, electropolished 316L VAR SS

ANALYZER PARAMETERS

Zero key