Dodge 2000 DURANGO Service Manual page 169

DN
REMOVAL AND INSTALLATION (Continued)
MASTER CYLINDER
REMOVAL
(1) Remove brake lines from the master cylinder
(Fig. 17).
(2) Remove mounting nuts from the master cylin-
der (Fig. 17).
(3) Remove master cylinder.
Fig. 17 Master Cylinder
1 – MOUNTING NUT
2 – MOUNTING NUT
3 – BRAKE LINES
4 – MASTER CYLINDER
INSTALLATION
NOTE: If master cylinder is replaced bleed cylinder
before installation.
(1) Install master cylinder on booster mounting
studs.
(2) Install mounting nuts and tighten to 18 N·m
(160 in. lbs.)
(3) Install brake lines and tighten to 19 N·m (170
in. lbs.)
(4) Fill and bleed base brake system.
POWER BRAKE BOOSTER
REMOVAL
(1) Remove master cylinder.
(2) Disconnect vacuum lines at booster.
(3) Remove clip securing booster push rod to brake
pedal (Fig. 18).
(4) Remove nuts from booster mounting studs (Fig.
19).
(5) Remove booster, spacer and gaskets from front
cowl panel.
Fig. 18 Booster Rod Clip
1 – BOOSTER ROD
2 – BRAKE PEDAL
3 – CLIP
Fig. 19 Power Brake Booster Mounting
1 – BRAKE BOOSTER
2 – SPACER
3 – FRONT COWL PANEL
4 – BRAKE PEDAL
5 – BRAKE BOOSTER ROD
INSTALLATION
(1) Position spacer and gaskets on booster studs.
(2) Guide booster studs into cowl panel holes and
seat booster on panel.
(3) Install and tighten booster attaching nuts to 28
N·m (250 in. lbs.).
(4) Install booster push rod on brake pedal and
install clip.
(5) Install booster check valve if removed and con-
nect vacuum hose to check valve.
(6) Install master cylinder.
(7) Fill and bleed brake system.
BRAKES 5 - 15