Dodge 2000 DURANGO Service Manual page 674

9 - 164 5.9L ENGINE
REMOVAL AND INSTALLATION (Continued)
Fig. 42 Cross-Over Gaskets
1 – FRONT CROSS-OVER GASKET
2 – REAR CROSS-OVER GASKET
place, inspect to make sure seals are in place.
Remove alignment studs if used.
(9) The following torque sequence duplicates the
expected results of the automated assembly system
(Fig. 44).
• Step 1—Tighten bolts 1 thru 4, in sequence, to 8
N·m (72 in. lbs.) torque. Tighten in alternating steps
1.4 N·m (12 in. lbs.) torque at a time.
• Step 2—Tighten bolts 5 thru 12, in sequence, to
8 N·m (72 in. lbs.) torque.
• Step 3—Check that all bolts are tightened to 8
N·m (72 in. lbs.) torque.
• Step 4—Tighten all bolts, in sequence, to 16 N·m
(12 ft. lbs.) torque.
• Step 5—Check that all bolts are tightened to 16
N·m (12 ft. lbs.) torque.
(10) Install closed crankcase ventilation and evap-
oration control systems.
(11) Install the coil wires.
(12) Connect the coolant temperature sending unit
wire.
(13) Connect the heater hoses and bypass hose.
(14) Install distributor cap and wires.
(15) Connect the accelerator linkage and, if so
equipped, the speed control and transmission kick-
down cables.
(16) Install the fuel supply line to the fuel rail.
(17) Install the accessory drive bracket and A/C
compressor.
Fig. 43 Intake Manifold Flange Gasket Alignment
1 – FLANGE GASKET
2 – ALIGNMENT TABS
3 – CYLINDER HEAD GASKET
Fig. 44 Intake Manifold Bolt Tightening Sequence—
5.9L Engine
(18) Install the generator and accessory drive belt.
Tighten generator mounting bolt to 41 N·m (30 ft.
lbs.) torque.
(19) Install the air cleaner assembly and air inlet
hose.
(20) Fill cooling system.
(21) Connect the battery negative cable.
DN