Dodge 2000 DURANGO Service Manual page 168

5 - 14 BRAKES
REMOVAL AND INSTALLATION (Continued)
Fig. 15 Brake Lamp Switch & Bracket
1 – RELEASE LEVER
2 – BRACKET
3 – BRAKE PEDAL SUPPORT
4 – BRAKE LAMP SWITCH
(2) Align tab on new switch with notch in switch
bracket. Then insert switch in bracket and turn it
clockwise about 30° to lock it in place.
(3) Connect harness wires to switch.
(4) Release brake pedal.
(5) Move the release lever (Fig. 15) on the switch
to engage the switch plunger. The switch is now
adjusted and can not be adjusted again.
BRAKE PEDAL
REMOVAL
(1) Remove stop lamp switch.
(2) Remove clip securing booster push rod to brake
pedal (Fig. 16).
(3) Remove pedal pivot pin C-clip and slide pin out
of support bracket and pedal.
(4) Remove pedal and bushings.
INSTALLATION
(1) Replace bushings if worn or damaged.
(2) Lubricate pedal bushings and pivot pin with
Mopar multi mileage grease, Lubriplate, or a silicone
grease.
(3) Install bushings in pedal and position pedal in
support.
(4) Insert pivot pin through support and pedal
bushings and install C-clip.
Fig. 16 Brake Pedal Mounting
1 – PIVOT PIN
2 – CLIP
3 – BUSHINGS
4 – BRAKE PEDAL
5 – BUSHINGS
6 – CLIP
(5) Install booster push rod on brake pedal and
install push rod retainer clip.
(6) Install stop lamp switch.
COMBINATION VALVE
REMOVAL
(1) Disconnect wire from the pressure differential
switch.
(2) Disconnect rear brake lines from combination
valve.
(3) Remove the bolt from the combination valve
and remove the valve.
INSTALLATION
(1) Install the combination valve to the bracket
and tighten the mounting bolt to 20-27 N·m (15-20 ft.
lbs.). If vehicle is equipped with ABS brakes tighten
the bolt to 10-13 N·m (7-10 ft. lbs.).
(2) Install the brake lines to the combination
valve.
(3) Tighten the brake line to 19 N·m (170 in. lbs.).
(4) Connect the wire to the pressure differential
switch.
(5) Bleed brakes system.
DN