Dodge durango 2002 Owner's Installation Manual
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Dodge durango 2002 Owner's Installation Manual

Paxton automotive novi 1000 supercharger
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Owner's Installation Guide for the
Paxton Automotive
Novi 1000 Supercharger
for the
2000/2001 Dodge Durango
Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033
888 9-PAXTON . FAX (805) 604-1337
DP/N: 4809632 - V1.0
09/25/02

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Summary of Contents for Dodge durango 2002

  • Page 1 Owner’s Installation Guide for the Paxton Automotive Novi 1000 Supercharger for the 2000/2001 Dodge Durango Paxton Automotive . 1300 Beacon Place . Oxnard CA 93033 888 9-PAXTON . FAX (805) 604-1337 DP/N: 4809632 - V1.0 09/25/02...
  • Page 2 FOREWORD his manual provides information on the installation, maintenance and service of the Paxton supercharger kit expressly designed for the 2000-2001 4.7L Dodge Durango. Contact Paxton Automotive Corporation for any additional information regarding this kit and any of these modifications at (805) 604-1336 7:00am-3:30pm PST.

  • Page 3: Table Of Contents

    #1020218 ASY, WASHER HOSE MODIFICATION ......A-13 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 4 6. Wire cutters and wire crimping Tool 7. Hose cutters 8. 1/8” drill bit and hand drill 9. Allen wrenches 10. Small heat source 11. 3/8 Tap NPT P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)

  • Page 5: Introduction

    The possibil- We also suggest that you obtain a Dodge shop ity of an accident will always exist, and the manual and become familiar with the details of following points should not be considered a your cars systems.
  • Page 6 We look forward to hearing from you, particularly if you have any comments or suggestions regarding this manual. P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)

  • Page 7: Initial Preparation And Disassembly

    Remove the two bolts securing the shroud using a 10mm socket. Lift up and remove shroud. Fig. 2-4 Fig. 2-2 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 8 15mm wrench or socket. Remove the four bolts securing the oil filler neck using a 10mm deep socket. (See Fig. 2-10.) Fig. 2-7 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 9 (approx 3/4”). Do not remove the sec- ond barb as this keeps the hose from coming off under boost. (See Fig. 2-12.) Install the supplied longer hose. Fig. 2-14 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 10 A/C COMPRESSOR mounting holes before tightening. Make sure the supplied O-ring is in place on the rear of the plate. Fig. 2-19 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 11 Teflon sealant and install. Install the new Accessory drive belt. (See Fig. 2-21.) Re-install the fan. (See Fig. 2-22.) Fig. 2-21 Fig. 2-23 Fig. 2-22 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 12 This Page Left Intentionaly Blank. P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)

  • Page 13: Supercharger Installation And Assembly

    A/C line. (See Fig. 3-2.) Fig. 3-4 Make sure the drain hose is routed smoothly down hill without dips or kinks. Drain restriction may cause supercharger failure. Fig. 3-2 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 14 Teflon sealant. Support the jet with a 1/2” wrench as you tighten the fitting. Next, route the oil line. (See Fig. 3-9.) P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 15 Use caution when prforming this step to avoid getting fuel in your eyes. Remove the valve core using a small screw- driver or valve core removal tool. Fig. 3-13 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 16 Route the small four wire harness across the firewall to the factory computer. z. Refill the radiator with coolant. Congratulations - you are done. P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 17 Allow the engine to come to normal operat- ing temperatures. Bleed the cooling system and top off as necessary. 4.2 Check for the following: Fuel leaks Fluid leaks Belt slippage Throttle response P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 18 This Page Left Intentionaly Blank. P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 19 Appendix P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)

  • Page 20: Asy, Air Intake

    ASY, HEATER HOSE RELOCATION A-12 1015511 ASY, COMPRESSION BYPASS A-13 1020216 ASY, CRUISE CONTROL RELOCATION A-14 1017718 ENGINE MANAGEMENT WIRING DIAGRAM A-15 1020218 ASY, WASHER HOSE MODIFICATION P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 21 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 22 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 23 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 24 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 25 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 26 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 27 P/N: 4809632 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 28 P/N: 4809632 A-10 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 29 P/N: 4809632 A-11 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 30 P/N: 4809632 A-12 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 31 P/N: 4809632 A-13 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 32 PIN #26 O2 SENSOR O2 SENSOR BLACK/GREEN BLACK/GREEN PIN #24 O2 SENSOR O2 SENSOR TAN/YELLOW TAN/YELLOW CAMSENSOR PIN #18 CAM SENSOR GRAY/BLACK GRAY/BLACK PIN #8 CRANK SENSOR P/N: 4809632 A-14 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 33 P/N: 4809632 A-15 ©2002 Paxton Automotive All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)
  • Page 34 1300 Beacon Place, Oxnard CA 93033 • Tel: 888 9-PAXTON • www.paxtonautomotive.com P/N: 4809632 ©2002 Paxton Automotive A-16 All Rights Reserved, Intl. Copr. Secured 25SEP02 v1.0 Dodge Durango(4809632v1.0)

This manual is also suitable for:

Durango 2000Durango 2001

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