Input Shaft Reassembly - Suzuki Grand Vitara 2011 Manual

5B-25 Manual Transmission/Transaxle: For Petrol Engine Model

Input Shaft Reassembly

NOTE
• Before installation, wash each part and
apply specified gear oil to sliding faces of
bearing and gear.
• Use new snap rings on shaft for
installation. Don't reuse snap rings.
1) Clean all components thoroughly, inspect them for
any abnormality and replace with new ones as
necessary.
2) To ensure lubrication, air blow oil holes (1) and make
sure that they are free from any obstruction.
3) Drive in input shaft front bearing (1) to input shaft
using special tool and hammer and then install snap
ring in specified direction as shown in figure.
Special tool
(A): 09940–51710
NOTE
Input shaft front bearing circlip (2) must be
installed before input shaft front bearing is
installed.
2
A: Bearing side
S6JB0A5216024
1
1
I5JB0A520058-01
(A)
1
A
2
I5JB0A520059-01
4) Apply oil to high speed gear needle bearing (5), and
then install needle bearing, 4th gear (5) and high
speed synchronizer ring (7) to input shaft.
5) Assemble synchronizer sleeve (4) and hub (3) as
follows.
a) Fit high speed synchronizer sleeve to hub in
specified direction as shown in figure.
b) Insert 3 keys (2) to hub.
c) Set springs (1) at specified position as shown in
figure.
Synchronizer key installation position
: A = B
[A]: 4th gear side
C: Key way
D: Projecting end
I5JB0A520060-01