Manual Transmission Unit Disassembly - Suzuki Grand Vitara 2011 Manual

5B-53 Manual Transmission/Transaxle: For Diesel Engine Model
• Use specified torques as given below.
Tightening torque
Transmission to engine bolt and nut (a): 55 N·m (
5.5 kgf-m, 40.0 lb-ft)
Engine rear mounting member bolt (b): 55 N·m (
5.5 kgf-m, 40.0 lb-ft)
Clutch housing plate bolt (c): 11 N·m (1.1 kgf-m,
8.0 lb-ft)
Engine rear mounting No.2 bolt (d): 55 N·m (5.5
kgf-m, 40.0 lb-ft)
(b)
(a)
• Set each clamp for wiring and hose securely.
• Install noise suppressor wire (1) at specified position
as shown in figure.
[A]
[A]: Forward
(b)
(d)
(a)
(c)
(a)
I5JB0B520021-01
1
2
I5JB0B520020-01
2. Installation position (90°)
• Install shift control lever referring to "Transmission
Shift Control Lever Removal and Installation: For
Diesel Engine Model".
• Connect clutch fluid joint to pipe of clutch operating
cylinder assembly referring to "Clutch Operating
Cylinder Assembly Removal and Installation in
Section 5C".
• Install exhaust No.2 pipe referring to "Exhaust System
Components: For Diesel Engine Model in Section 1K".
• Fill gear oil to transmission referring to "Manual
Transmission Oil Change: For Diesel Engine Model".
• Fill gear oil to transfer referring to "Transfer Oil
Change: Motor-Shift Type (Transfer with Shift
Actuator) in Section 3C".
• Connect battery and check function of engine, clutch,
transmission and transfer.
• Install propeller shafts referring to "Propeller Shaft
Removal and Installation in Section 3D".

Manual Transmission Unit Disassembly

1) Remove clutch operating cylinder assembly from
transmission front case referring to "Clutch
Operating Cylinder Assembly Removal and
Installation in Section 5C"
2) Remove reverse idle gear case (1) from rear case
(2).
3) Remove back up light switch (1), washer and pin
from front case (2).
S6JB0A5226019
2
1
I5JB0B520022-01
1
2
I5JB0B520023-01