Suzuki Grand Vitara 2011 Manual page 1426

5B-57 Manual Transmission/Transaxle: For Diesel Engine Model
6) Install low speed gear shift shaft (1) and low speed
gear shift fork (2) to front case (3).
7) Apply grease to gear shift shaft balls (4), and then
install it to hole of front case (5) between low speed
gear shift shaft and high speed gear shift shaft.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
1
8) Install 5th & reverse gear shift fork (1) and high
speed gear shift fork (2) to front case (3).
9) Apply grease to inter lock pin (4), and install it to high
speed gear shift shaft (5), and then install high speed
gear shift shaft to front case.
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
10) Apply grease to gear shift shaft balls (1), and then
install it to hole of front case (2) between high speed
gear shift shaft and 5th & reverse gear shift shaft.
11) Install 5th & reverse gear shift shaft (3) to front case
(4).
"A": Grease 99000–25010 (SUZUKI Super
Grease A)
1
4, "A"
2
5
3
I5JB0B520039-01
5
4, "A"
1
5
2
3
I5JB0B520040-03
3
1, "A"
3
2
4
I5JB0B520041-02
12) Set new gear shift shaft inner pin (1) and outer pin
(2) facing each gap ("a", "b") in the opposite direction
as shown in figure. Drive each gear shift shaft pin by
using special tool.
Special tool
(A): 09922–85811
"b"
2
1
"a"
(A)
13) Clean mating surfaces of both front case (1) and rear
case (2), and uniformly apply sealant to front case as
shown in figure by such amount that its section is 1.5
mm (0.059 in.) in diameter, and then mate it with rear
case.
"A": Sealant 99000–31110 (SUZUKI Bond
No.1215)
14) Install front case to rear case. Tighten front case
bolts (3) to specified torque.
Tightening torque
Front case bolt (a): 45 N·m (4.5 kgf-m, 32.5 lb-ft)
2
1
3, (a)
I5JB0B520042-01
1
"A"
1
3, (a)
3, (a)
3, (a)
I5JB0B520043-02