Gear Shift Lever Case Assembly Disassembly And Reassembly - Suzuki Grand Vitara 2011 Manual

1) Clean mating surface of both adapter case and gear
shift lever case (2), and uniformly apply sealant to
lever case as shown in figure by such amount that its
section is 1.5 mm (0.059 in.) in diameter, and then
mate it with gear shift lever case.
"A": Sealant 99000–31110 (SUZUKI Bond
No.1215)
2) Install lever case to adapter case, and then tighten
new lever case bolts (1) to specified torque.
Tightening torque
Gear shift lever front case bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
1, (a)
"A"
3) Remount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: For Diesel Engine Model"
Manual Transmission/Transaxle: For Diesel Engine Model 5B-50
Gear Shift Lever Case Assembly Disassembly
and Reassembly
Disassembly
1) Remove gear shift case plate.
2) Drive out gear shift arm pin and gear shift lever pin
using special tool, and then disassemble
components parts.
Special tool
(A): 09922–85811
2
Reassembly
I5JB0B520014-02
1) Clean all pants thoroughly, inspect them and replace
with new one as required.
2) Assemble components parts referring to "Gear Shift
Lever Case Assembly Components: For Diesel
Engine Model".
3) Set new gear shift arm inner pin (1) and outer pin (2)
facing each gap ("a", "b") in the opposite direction as
shown in figure.
Drive gear shift arm pins and gear shift lever pins by
using special tool.
Special tool
(A): 09922–85811
(A)
(A)
"b"
2
1
"a"
S6JB0A5226015
(A)
I5JB0B520015-01
I5JB0B520016-01