Gear Shift Lever Front Case Assembly Removal And Installation - Suzuki Grand Vitara 2011 Manual

Gear Shift Lever Front Case Assembly Removal
and Installation
Removal
1) Dismount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: For Petrol Engine Model".
2) Remove gear shift lever front case assembly (1)
from transmission rear case.
Installation
NOTE
• Install gear shift lever front case to
transmission rear case without using
sealant for functional check.
• Install shift control lever and check to
make sure that it shifts smoothly
according to shift pattern as shown in the
figure.
Manual Transmission/Transaxle: For Petrol Engine Model 5B-14
1) Clean mating surface of both rear case and gear
shift lever front case (2), and uniformly apply sealant
to lever case as shown in figure by such amount that
S6JB0A5216014
its section is 1.2 mm (0.047 in.) in diameter, and then
mate it with gear shift lever front case.
"A": Sealant 99000–31260 (SUZUKI Bond
No.1217G)
2) Install lever case to rear case and then tighten new
lever case bolts (1) to specified torque.
Tightening torque
1
Gear shift lever front case bolt (a): 23 N·m (2.3
kgf-m, 17.0 lb-ft)
3) Connect gear shift shaft (3) of lever case assembly
to gear shift control shaft (4) of gear shift control
lever rear case assembly referring to figure for
proper installing direction of control shaft joint bolt
(5). Tighten control shaft joint nut (6) to specified
torque.
Tightening torque
I5JB0A520009-03
Control shaft joint nut (b): 18 N·m (1.8 kgf-m,
13.0 lb-ft)
I5JB0A520010-01
4) Remount transmission assembly referring to
"Manual Transmission Assembly Dismounting and
Remounting: For Petrol Engine Model".
1, (a)
2
3
6, (b)
5
4
"A"
2
I5JB0A520011-04