Manual Transmission Oil Level Check; Manual Transmission Oil Change - Suzuki Grand Vitara 2011 Manual

[C]: Countershaft assembly
1. Input shaft front bearing circlip
2. Input shaft front bearing
3. Input shaft
4. Input shaft needle bearing
5. High speed synchronizer hub circlip
6. High speed synchronizer sleeve
7. 4th gear synchronizer ring
8. Synchronizer key
9. Synchronizer key spring
10. High speed synchronizer hub
11. 3rd gear synchronizer ring assembly
12. 3rd gear
13. 3rd gear needle bearing
14. 3rd gear bush

Manual Transmission Oil Level Check

1) Lift up vehicle and check oil leakage.
2) Remove oil level/filler plug (1) with washer and
check oil level is lower end of oil level/filler plug hole
(2). If oil is insufficient, pour specified oil up to plug
hole.
3) Install oil level/filler plug with new washer, and then
tighten it to specified torque.
Tightening torque
Transmission oil level / filler plug (a): 35 N·m (
3.5 kgf-m, 25.0 lb-ft)
Manual Transmission/Transaxle: For Diesel Engine Model 5B-46
17. Low speed synchronizer hub circlip
18. 2nd gear synchronizer ring assembly
19. Low speed synchronizer sleeve
20. Low speed synchronizer hub
21. 1st gear synchronizer ring assembly
22. 1st gear
23. Low gear needle bearing
24. Main shaft
25. Reverse gear needle bearing
26. Reverse gear
27. Reverse gear synchronizer ring
28. 5th & reverse synchronizer hub
29. 5th & reverse synchronizer sleeve
30. 5th & reverse synchronizer hub circlip
31. 5th gear needle bearing

Manual Transmission Oil Change

S6JB0A5226034
1, (a)
I5JB0B520101-01
I5JB0B520102-02
34. Input shaft rear bearing
35. Input shaft rear bearing circlip
36. Countershaft front bearing
37. Countershaft front bearing circlip
38. Countershaft reduction gear
39. Countershaft high speed gear spacer
40. Countershaft 3rd gear
41. Countershaft
42. Countershaft 5th gear
43. Countershaft rear bearing circlip
44. Countershaft rear bearing
: Do not reuse.
: Apply transmission oil.
1) Before changing oil, be sure to stop engine and lift
vehicle horizontally.
2) With vehicle lifted up, check leakage. If leakage
exists, correct or repair it.
3) Remove oil level/filler plug (2) with washer.
4) Remove drain plug (1) with washer, and drain oil.
5) Install drain plug with new washer, and tighten it to
specified torque.
Tightening torque
Transmission oil drain plug (a): 35 N·m (3.5 kgf-
m, 25.0 lb-ft)
NOTE
If water or rust is mixed in drained oil, be
sure to check breather hose and boot of
transmission.
6) Pour new specified oil until oil level reaches bottom
of oil filler plug hole (3) as shown in figure.
NOTE
It is highly recommended to use API 75 W-90
gear oil.
Gear oil specifications
: API GL-4 (For SAE classification, refer to
viscosity chart [A] in figure.)
Transmission gear oil capacity
Reference: 2.0 liters (4.2 / 3.5 US / Imp. pt)
S6JB0A5226006