Page 1 C6/C64/C64T INSTRUCTION MANUAL BNP-B2259C(ENG) Downloaded from ManualsNet.com search engine...
Page 2 MELDAS and MELSEC are registered trademarks of Mitsubishi Electric Corporation. Microsoft and Windows are registered trademarks of Microsoft Corporation in the United States and/or other countries. Other brands and product names throughout this manual are trademarks or registered trademarks of their respective holders.
Page 3 Introduction This manual is referred to when using the MELDAS C64 Series. This manual explains how to operate the screens of the C64 Series. Read this manual thoroughly before using the CNC unit. To safely use this CNC unit, thoroughly study the "Precautions for Safety"...
Page 4 Precautions for Safety Always read the specifications issued by the machine manufacturer, this manual, related manuals and attached documents before installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controller, safety items and cautions before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING"...
Page 5 CAUTION 3. Items related to preparations before use. Always set the stored stroke limit. Setting no limits could result in collision with the machine end. Always turn the power OFF before connecting/disconnecting the input/output device cables. The NC and input/output device could be damaged if the cable is connected in the power ON state.
Page 6 CAUTION 7. Items related to faults and errors If the BATTERY LOW warning is output, save the machining programs, tool data and parameters to an input/output device, and then replace the battery. If the BATTERY alarm occurs, the machining programs, tool data and parameters may be damaged. After replacing the battery, reload each data item.
Page 7: Table Of Contents
CONTENTS I. SCREEN OPERATION 1. Setting and Display Unit ....................1 1.1 NC-dedicated Display Unit ....................1 1.2 Graphic Operation Terminal (A985GOT) .................1 1.3 Panel Computer .......................2 2. Screen Operation of A985GOT ................... 3 2.1 Setting and Display Unit Operation ..................9 2.1.1 Display Area of NC Screens..................10 2.1.2 Screen Transition Diagram (L system) ..............12 2.1.3 Screen Transition Diagram (M system) ..............14...
Page 8 2.3.5.2 Tool Life Incrementation Methods..............70 2.3.5.3 Parameters ....................71 2.3.6 Tool Registration ....................72 2.3.6.1 Outline of Functions ..................72 2.3.6.2 Tool Registration in the Magazine Pot ............72 2.3.6.3 Tool Registration in the Spindle, Standby and Indexing Areas.....73 2.3.6.4 Deleting Tool Registration Data ..............74 2.3.6.5 Manual Numerical Command Operation (M, T) on the TOOL REGISTRATION Screen ................74 2.3 (II).
Page 9 2.5.3.6 Deletion of One Block .................123 2.5.3.7 Deletion of Data on One Screen ..............124 2.5.4 MDI Screen Extension Operation ................125 2.5.4.1 MDI Data Registration in Memory ...............125 2.5.5 Edit Screen Extension Operation ................126 2.5.5.1 Edit Data Call ....................126 2.5.5.2 New Program Registration and Preparation ..........130 2.6 Data In/Out........................131 2.6.1 Data Input ......................132 2.6.1.1 Change of Input and Comparison ...............133...
Page 10 2.7.4.3 PLC Interface Signal Forcible Definition (Single-shot Type).......196 2.7.4.4 PLC Interface Signal Forcible Definition (Modal Type) .......197 2.7.4.5 Diagnosis Executed When an Emergency Stop Status Occurs....198 2.7.5 Absolute Position Monitor..................201 2.7.5.1 ABS Servo Monitor ..................201 2.7.5.2 Absolute Position Initialization ..............202 2.7.6 Adjustment......................204 2.7.6.1 Adjustment Preparation ................204 2.7.6.2 Automatic Analog Output Adjustment ............204...
Page 11 3.6.2 NC Alarm Screen (waveform display) ..............286 3.7 Realtime Wave Screen (For only the panel computer) ..........289 3.7.1 Operation Example of Waveform Display Tool ............295 3.7.1.1 Real Time Waveform Display ................295 3.7.1.2 To Save the Waveforme Data ...............297 3.7.1.3 To Load the Waveform Data .................298 3.7.1.4 To Change a Numerical Parameter ...............299 3.7.2 Synchronous Tapping Error Display ..............300 II.
Page 12 6.4 Single Block ........................19 6.5 Dry Run ..........................20 6.6 Manual Override......................20 6.7 Override Cancel ......................20 6.8 Optional Stop .........................20 6.9 Optional Block Skip ......................21 6.10 Manual Absolute ......................22 6.11 Error Detect........................23 6.12 Follow-up Function.......................23 6.13 Axis Removal .......................23 6.14 Manual/Automatic Synchronous Feed .................23 6.15 Handle Interruption.......................24 6.15.1 Outline .........................24 6.15.2 Interruptible Conditions..................24...
Page 13 7.1 Daily Inspection......................44 7.1.1 Checking the External View...................44 7.1.2 Checking the Inside of the Control Panel ..............44 7.2 Maintenance Tool......................44 7.3 Maintenance Items......................45 7.3.1 Escutcheon......................45 7.3.2 LCD Panel ......................45 7.3.3 IC Card ........................46 8. Fault Diagnosis and Action ..................47 8.1 Checking the Fault Occurrence Status ................47 8.2 Fault Examples ......................48 9.
Page 14 7.11 Auxiliary Axis Alarms....................83 7.11.1 Auxiliary Axis Alarms (Sxxx, Zxxx, Mxxx) ............83 7.11.2 Auxiliary Axis MCP Alarms (Yxxx) ...............88 VIII Downloaded from ManualsNet.com search engine...
Page 15: Screen Operation
CHAPTER 1 SCREEN OPERATION Downloaded from ManualsNet.com search engine...
Page 16: Setting And Display Unit
1. Setting and Display Unit 1.1 NC-dedicated Display Unit 1. Setting and Display Unit 1.1 NC-dedicated Display Unit NC-dedicated display unit consists of a display, keys, and menu keys, as illustrated below. (1) Appearance of the NC-dedicated display unit (sample) Alphabetic character, READY LED numerical character,...
Page 17: Panel Computer
1. Setting and Display Unit 1.3 Panel Computer 1.3 Panel Computer Panel computer includes the personal computer with the touch-panel display as shown below. Refer to “3. Screen Operation When Using a Panel Computer” for details. (1) Appearance of the panel computer (sample) I - 2 Downloaded from ManualsNet.com...
Page 18: Screen Operation Of A985Got
2. Screen Operation of A985GOT 2. Screen Operation of A985GOT Using A985GOT enables the NC screen as follows. C6/C64(NC) Details Usage Size Layout Method 1: NC screen NC screen CNC system software controls GOT display on Escape sequence code screen directly. •...
Page 19 2. Screen Operation of A985GOT When NC monitor function cannot work, NC data will not be displayed. Touch the screen to return to the Utility screen. List of error messages (If more than one error are occurring at the same time, the error with higher priority is displayed.) Priority Error message Remedy...
Page 20 2. Screen Operation of A985GOT In this screen, the various information which are needed to setup and maintain the machine and NC system are displayed and set. When the NC-dedicated display unit is used, refer to the section “2.1 Setting and Display Unit Operation”...
Page 21 2. Screen Operation of A985GOT Display items Details 3. Menu Changes a screen according to menu. MENU 1 to 5 If the NC-dedicated display is valid, the "KEY OPERATION INVALID" message and OPERATE menu will appear. Select this menu when operating the keys on the GOT. Displays the previous page if there are multiple pages in a screen.
Page 22 2. Screen Operation of A985GOT (2) Composition of displayed keyboard Composition of the displayed keyboard is shown below. Data setting keys Special keys Key type Keys Function Data setting keys These keys are used to set alphabetic characters (only capital letters), numbers, space, and symbols, etc.
Page 23 2. Screen Operation of A985GOT (3) Precautions at connecting with both the NC-dedicated display unit and the A985GOT A message appears on the GOT’s title bar and menu area 2 when an NC- dedicated display unit is connected. The menu keys and the keys on the panel computer’s keyboard such as data setting keys and special keys became invalid.
Page 24: Setting And Display Unit Operation
2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 2.1 Setting and Display Unit Operation The keys for the NC screen of A985GOT are mainly used in the explanation hereafter. When the NC-dedicated display unit is used, refer to the following table together. NC-dedicated Display A985GOT Panel Computer...
Page 25: Display Area Of Nc Screens
2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 2.1.1 Display Area of NC Screens NC screen display area is divided into the following four areas: (1) Data display area (2) Operation status mode and alarm display area (3) Menu display area (4) Setting area and key operation message area Maximum...
Page 26 2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation (1) Operation status mode Display symbol Explanation Position During emergency stop During reset When paper tape reader is in label skip state During feed hold stop During single block stop Normal operation state other than the above Metric command Inch command...
Page 27: Screen Transition Diagram (L System)
2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 2.1.2 Screen Transition Diagram (L system) If the multi-part system is provided, the displayed part system for screens indicated with the mark will change when the keys are pressed. SHIFT All data may not fit on one page according to the number of part systems or number of axes.
Page 28 2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation TRACE PROGRAM ERASE (Note1) CONTINU- OPERATION STEP ERASE SERACH CHECK DISPLAY STANDARD DISPLAY ROTATION RANGE RANGE MODE APLC ＦＯ (Note1) (Note1) key and are available only when the NC-dedicated display unit (CT100). I - 13 Downloaded from ManualsNet.com...
Page 29: Screen Transition Diagram (M System)
2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 2.1.3 Screen Transition Diagram (M system) If the multi-part system is provided, the displayed part system for screens indicated with the mark will change when the keys are pressed. SHIFT All data may not fit on one page according to the number of part systems or number of axes.
Page 30 2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation TRACE PROGRAM ERASE (Note1) CONTINU- OPERATION STEP ERASE SERACH CHECK DISPLAY STANDARD DISPLAY ROTATION RANGE RANGE MODE APLC ＦＯ (Note1) (Note1) key and are available only when the NC-dedicated display unit (CT100). I - 15 Downloaded from ManualsNet.com...
Page 31: Screen Selection Procedure
2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 2.1.4 Screen Selection Procedure Select a screen according to the following procedure: (1) Select a function screen by using the appropriate function key. (2) Select a menu screen in the function by using the appropriate menu key. (3) Select a page in the menu screen by using the page key.
Page 32 2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation (2) Select a menu screen in the function Up to five menus are displayed at a time. When a menu key below the menu display is pressed, the menu screen corresponding to the menu key is displayed. Press the menu key corresponding to the menu display.
Page 33 2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation (3) Select a page in the menu screen When the menu screen contains a number of pages, feed pages by using the page key. The rightmost page key ( NEXT ) displays the "next page".
Page 34: Data Setting Method
2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 2.1.5 Data Setting Method (1) Outline of data setting The data setting method consists mainly of the following steps: (1) Enter the data number. (2) Move the cursor. (3) Press data keys. (4) Press the INPUT key.
Page 35 2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 3) To consecutively set data, repeat (3) and (4). 4) To change the data number, press the key. The number is incremented by one. INPUT When the key is pressed, the number is incremented by one. When the key is pressed, the number is decremented by one.
Page 36 2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 5) Data in parentheses where the cursor exists is erased by pressing the key. C.B. Display is made in the setting area # ( 10) DATA ( 12.34 5 ) as shown in the right.
Page 37 2. Screen Operation of A985GOT 2.1 Setting and Display Unit Operation 8) When the keys are pressed, the cursor is moved to the right end within the following parentheses. If you press the key, the cursor is # ( 12 ) DATA ( 23 4 ) moved to the right end within the following parentheses.
Page 38: Monitor
2. Screen Operation of A985GOT 2.2 Monitor 2.2 Monitor When the function selection key is pressed, the following menu appears: MONITOR MONITOR menu display (No.5 to 8) PLC-SW COM-VAR LOC-VAR MENU MONITOR menu display (No.1 to 4) POSI COORDI COMMAND SEARCH MENU Previous page key...
Page 39: Position
2. Screen Operation of A985GOT 2.2 Monitor 2.2.1 Position POSI When the menu key is pressed, the POSITION screen is displayed. (4-axis specifications) [POSITION] 12/14 13:27 MONITOR 1 O12345678 N12345-12 <SUB> O 1000 N 200-30 S1 12345 X -12345.678 ( 2500) S2 12345 Y 12345.678 ( 2000)
Page 40 2. Screen Operation of A985GOT 2.2 Monitor Display item Explanation G00 X-345.67 Y345.67; Four blocks of the current program being executed are displayed. T1234; The top block is currently executed. N100 S5000M3; The subsequent three lines are the subsequent block program. N200 G00Z-100.;...
Page 41: Total Clear Of Crt Screen
2. Screen Operation of A985GOT 2.2 Monitor 2.2.1.1 Total Clear of CRT Screen If you do not use the unit for extended periods, clear the entire CRT screen to prevent deterioration of the CRT by the following procedures. POSI (1) Select the menu on the MONITOR screen and press the SHIFT keys to clear...
Page 42: Manual Numerical Value Command (S, T, M)
2. Screen Operation of A985GOT 2.2 Monitor 2.2.1.3 Manual Numerical Value Command (S, T, M) You can easily execute spindle function S, tool function T and miscellaneous function M by operation on the screen. Namely, you can key in S, T and M commands as if they were commanded by a program.
Page 43 2. Screen Operation of A985GOT 2.2 Monitor (3) Action to be taken when an erroneous numeric is set and the correct one is desired to be set There are two methods: Method (1) While pressing the key, delete the set digits one by one. Then, retry to enter the correct digits.
Page 44 2. Screen Operation of A985GOT 2.2 Monitor (Note 1) If the type is BCD output and a negative number is set, the positive value converted from it will be output. (Example) Manual numeric command Output M − 100 ⇒ M 100 (Note 2) If the number of digits specified in the command exceeds the setting range, the most significant digit will be lost.
Page 45: Displaying Automatic Operation Program
2. Screen Operation of A985GOT 2.2 Monitor (5) The set data will be canceled if screen change is executed during manual numeric command operation. (6) If operations in which manual numerical commands are carried out (M, S, T keys) are attempted when the manual numerical command protect function is valid, the error message "E05 SETTING NOT POSSIBLE"...
Page 46: Coordinate
2. Screen Operation of A985GOT 2.2 Monitor 2.2.2 Coordinate When the menu key COORDI is pressed, the COORDINATE screen is displayed. [COORDINATE] O12345678 N12345-12 MONITOR2 <SUB> O 1000 N 200-30 0.00 WORK COUNT: 0/0 [POSITION] [MACHINE] [WORK(G54)] N1 G00 X-345.678 Y345.678; N2 T1234;...
Page 47 2. Screen Operation of A985GOT 2.2 Monitor Display item Explanation [MACHINE] The coordinates of each axis in the basic machine coordinate X -345.678 system in which the unique position determined depending on the 345.678 machine is used as the zero point are displayed. 0.000 0.000 [WORK (G54)]...
Page 48: Command
2. Screen Operation of A985GOT 2.2 Monitor 2.2.3 Command When the menu key is pressed, the COMMAND screen is displayed. COMMAND This screen consists of three pages. It displays the execution program monitor, execution modal NEXT BACK monitor, and cumulative time data. Page switching is by pressing the key.
Page 49: Execution Modal Monitor
2. Screen Operation of A985GOT 2.2 Monitor 2.2.3.2 Execution Modal Monitor By switching the screen from the execution program's monitor screen (in the previous section) by using the key, the execution modal's monitor screen is displayed. This screen mainly NEXT displays the modal values of the active machining program for monitoring.
Page 50: Total Integrating Time Display
2. Screen Operation of A985GOT 2.2 Monitor Display item Explanation FA 24000.00 The modal value of the current program command F being executed is displayed. (Unit: mm/min) 1200.00 The manual feed rate is displayed. (Unit: mm/min) 0.0000 The manual feed rate is displayed. (Unit: mm/rev) S1: 1000 The modal value of the current program command S being executed is displayed.
Page 51 2. Screen Operation of A985GOT 2.2 Monitor (1) TIME setting Set the number, hour, minute, and second corresponding to the TIME to be set. Set 3 in # ( Set 0 in DATA ( Press the key. INPUT DATE : Set date (set "YEAR" in the Christian Era). TIME : Set time in 24-hour mode.
Page 52: Program Search
2. Screen Operation of A985GOT 2.2 Monitor 2.2.4 Program Search When the menu key SEARCH is pressed, the PROGRAM SEARCH screen is displayed. The PROGRAM SEARCH screen enables you to call the program number, sequence number, and block number for automatic operation from the machining programs registered in memory. Display item Explanation O12345678 N12345-12...
Page 53: Memory Search
2. Screen Operation of A985GOT 2.2 Monitor 2.2.4.1 Memory Search Any work program is called from the machining programs registered in memory before work. Set the program number to be called, the sequence number, and block number. Set the tape search setting area to 0.
Page 54: Plc Switch
2. Screen Operation of A985GOT 2.2 Monitor 2.2.5 PLC Switch When the menu key PLC-SW is pressed, the PLC SWITCH screen is displayed. The control signals for operation are assigned by using user PLC. The PLC-SWITCH screen enables you to set each control signal to on or off. (A maximum of 32 signals) This screen is created with the user PLCs, so each screen will differ.
Page 55: Common Variable
2. Screen Operation of A985GOT 2.2 Monitor 2.2.6 Common Variable COM-VAR When the menu key is pressed, the COMMON VARIABLE screen is displayed. The common variable contents are displayed for the variable command in a machining program. Common variable data can also be set or changed on the COMMON VARIABLE screen. The common variable configuration varies depending on the number of variables defined in the specifications.
Page 56: Common Variable Display
2. Screen Operation of A985GOT 2.2 Monitor 2.2.6.1 Common Variable Display (1) When a common variable command exists, if the block is executed, the execution result is displayed. (Example) The following machining program is executed. #101=12.3456 (2) When a command to set variable names for common variables #500~#519 by user macro exists, if the block is executed, the setup variable name is displayed.
Page 57: Common Variable Setting
2. Screen Operation of A985GOT 2.2 Monitor 2.2.6.2 Common Variable Setting (1) Common variable data setting To set common variable data, set the variable number in # ( ) and common variable data in DATA ( ), then press the key.
Page 58: Local Variable
2. Screen Operation of A985GOT 2.2 Monitor 2.2.7 Local Variable When the menu key LOC-VAR is pressed, the LOCAL VARIABLE screen is displayed. Local variables #1 to #33 are provided for each user macro subprogram call level. 33-local variable data is displayed per page and five-page configuration of levels 0 to 4 is used. Display item Explanation -12345.6789...
Page 59: Local Variable Data Display
2. Screen Operation of A985GOT 2.2 Monitor Display item Explanation <INVALID> This indicates the modal state of the operation control status by FEED-HOLD the #3003, #3004 command. OVERRIDE FEED-HOLD : Is displayed when command is programmed EXACT with #3004 bit 0 set to 1, indicating that feed SNGL-BLOCK hold is invalid.
Page 60 2. Screen Operation of A985GOT 2.2 Monitor (2) The relationship between the user macro subprogram call execution and display levels is as shown below: (3) A local variable display page is selected by using the page keys . Display BACK NEXT can be changed as desired independently of the executing level.
Page 61: I). Tool Offset (L System)
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3 (I). Tool Offset (L system) TOOL The following menu will appear when the function key is pressed. PARAM PARAM menu display(No.1 to 4) WORK...
Page 62: Wear Data
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.1 Wear Data The TOOL TIP OFFSET screen will appear when the menu key T-OFSET is pressed. Set the nose wear for each tool used. When the tool compensation No. is designated by the tool command (T command), compensation is carried out matching the tool length of the next screen.
Page 63: Setting Tool Offset Data
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.1.1 Setting Tool Offset Data (1) To set the tool offset data, set the offset memory No. in # ( ), and set the offset data in the setting areas corresponding to wear data, tool length data and tool nose data.
Page 64: Tool Wear And Tool Length Data Setting Mode (Incremental/Absolute)
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.1.3 Tool Wear and Tool Length Data Setting Mode (incremental/absolute) Whether tool offset data is set as an absolute value or as an incremental value is designated on the TOOL TIP OFFSET or TOOL DATA screen.
Page 65: Tool Length Data
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.2 Tool Length Data T-DATA The TOOL DATA screen will appear when the menu key is pressed. Set the tool length in respect to the programmed base position of each tool used. When the tool compensation No.
Page 66: Manual Tool Length Measurement I
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.2.1 Manual Tool Length Measurement I (1) Outline This function automatically calculates the amount of tool length compensation, by moving the tool to the measurement point with the manual feed.
Page 67 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (2) Base point method Set the type selection to the base point method. (Set “#1102 tlm” to 0). To carry out the reference point method, a point to place the tool nose on (measurement point) is required.
Page 68 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (4) Select the axis to be measured. X axis - Z axis - Press the address key of each axis.
Page 69 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (3) Measurement value input method Set the type selection to the measurement value input method. (Set "#1102 tlm" to 1). To carry out the measurement value input method, a workpiece for measuring is required.
Page 70 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) < Measuring procedure for the measuring value input method > (1) Select the TOOL DATA Screen. (2) Set the tool No. to be measured in # ( ).
Page 71 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (7) The data is automatically calculated and written. (The data is written for the axis shown in highlighted characters.) INPUT Repeat the above steps for each tool.
Page 72: Manual Numerical Command Operation On The Tool Data Screen (M, T)
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.2.2 Manual Numerical Command Operation on the TOOL DATA Screen (M, T) When carrying out a manual numerical command of the TOOL OFFSET screen, the mode must first be changed from the normal data setting mode to the manual numerical command mode.
Page 73: Tool Presetter
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.2.3 Tool Presetter (1) Outline By using a device having a touch sensor, the tool compensation amount can be calculated just by contacting the tool nose against the touch sensor with manual feed.
Page 74 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (3) Explanation of operations (a) Setting the tool compensation amount 1) Zero point return After turning the power ON, establish the coordinate system by carrying out dog-type zero point return.
Page 75 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 6) Measure tool compensation amount with sensor contact Approach the tool nose to the sensor with manual or handle feed. Stop the feed when the nose contacts the sensor.
Page 76 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (b) Setting the external workpiece coordinate offset data 1) Reference point return After turning the power ON, establish the coordinate system by carrying out dog-type reference point return.
Page 77 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (ii) Selected tool's compensation No. The number set in the R registers, shown in the table below, are used as the tool length and nose wear data compensation numbers for automatic calculation.
Page 78: Tool Nose Data
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.3 Tool Nose Data NOSE-R The NOSE-R screen will appear when the menu key is pressed. Set the tool nose radius R (nose R), wear r, and tool nose point for each tool used. When the tool nose R compensation (G41, G42, G46) command is given, the tool nose is assumed to be a half-circular arc with radius R (R + r) corresponding to the tool No.
Page 79: Tool Life Management I ("#1096 T_L Type" Is 1)
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.4 Tool Life Management I (“#1096 T_L type” is 1) LIFE The TOOL LIFE DATA screen will appear when the menu key is pressed.
Page 80: Tool Life Management Method
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.4.1 Tool Life Management Method By setting the service lifetime (or service life count) to "0" for each tool, the following four tool life management methods can be selected.
Page 81: Setting Tool Life Management Data
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.4.3 Setting Tool Life Management Data (1) To set tool life management data, set the tool No. in # ( ). Then set the tool service lifetime and service life count data in the corresponding setting areas, and press the INPUT key.
Page 82: Tool Life Management Ii ("#1096 T_Ltype" Is 2)
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.5 Tool Life Management II (“#1096 T_Ltype” is 2) The tools used are classified into several groups. With this tool life management with spare tool function, tool life (usage time, count) is managed for each group.
Page 83 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2) Erasing all registered data of a group All registered data (including the group No.) of a group can be erased by pressing SHIFT INPUT (2) Page 2 is used to set and display a group's life management information.
Page 84 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 3) Deleting a group registration INPUT The group being displayed and its data can be deleted by pressing SHIFT 4) Registering tools Set the tools in order from the first tool to be used.
Page 85: Tool Life Incrementation Methods
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.5.2 Tool Life Incrementation Methods The tool life can be incremented either by time method or by the No. of uses (count) method. If the USED data equals or exceeds the LIFE data as a result of incrementation, a spare tool will be selected from that tool's group by the next relevant group selection command (T****99).
Page 86: Parameters
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (3) Incrementation when using one tool with multiple compensation Nos. With this function, each registered T No. (tool No. + compensation No.) has independent USED data, so the count for a tool using multiple compensation Nos.
Page 87: Tool Registration
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.6 Tool Registration LIFE The T-REGISTRATION screen will appear when the menu key is pressed, and the NEXT screen is changed using the key.
Page 88: Tool Registration In The Spindle, Standby And Indexing Areas
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) Press the INPUT key. The tool No. and data in D appear in the designated magazine pot, and the magazine No. in MG ( ) is incremented by 1.
Page 89: Deleting Tool Registration Data
(Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) 2.3.6.4 Deleting Tool Registration Data Set CL in MG ( All data displayed in USAGE and Press the INPUT key.
Page 90 (Refer to "2.3 (II). Tool Offset 2. Screen Operation of A985GOT (M system)" for M system. 2.3 (I). Tool Offset (L system) (2) Executing the manual numerical command ..Carry out this step after (1) above. 1) Press the address key corresponding to the command. The display area of the corresponding command value is highlighted, and a manual numerical command input status results.
Page 91: Tool Offset (M System)
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3 (II). Tool Offset (M system) TOOL The following menu will display if the function selection key is pressed. PARAM PARAM menu display(No.1 to 4) WORK...
Page 92: Tool Offset
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3.1 Tool Offset OFFSET When the menu key is presented, the TOOL OFFSET screen is displayed. (1) Tool offset memory (type I: parameter "#1037 cmdtyp" = 1) Form compensation memory is not distinct from abrasion compensation memory.
Page 93: Tool Offset Data Setting
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3.1.1 Tool Offset Data Setting (1) For type I To set tool offset data, set the offset memory number in # ( ) and offset data in DATA ( ), then INPUT press the input key.
Page 94 (Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) Example of setting tool offset data in absolute mode Length comp. Length comp. Absolute value setting 40.0 37.0 Radius comp.
Page 95: Manual Tool Length Measurement
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3.1.4 Manual Tool Length Measurement By moving a tool manually from the reference to measurement point, the travel distance from the reference to measurement point can be measured and set as tool offset.
Page 96 (Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) (3) Tool offset data setting by tool length measurement 1) Tool length measurement I START Position the tool to the reference point by Setting and display on the TOOL OFFSET making return to reference point, etc.
Page 97 (Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) (2) Tool length measurement II START Setting and display on the TOOL OFFSET screen Check axis specification parameter "#2015 tlml-"...
Page 98: Manual Numeric Command Operation On The Tool Offset Screen (M, T)
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3.1.5 Manual Numeric Command Operation on the TOOL OFFSET Screen (M, T) To execute a manual numeric command on the TOOL OFFSET screen, first change the mode from usual data setting to manual numeric command.
Page 99: Tool Registration
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3.2 Tool Registration REGIST When the menu key is pressed, the TOOL REGISTRATION screen is displayed. The use of this screen varies depending on the user PLC. For details, refer to the appropriate manual issued by the machine manufacturer.
Page 100: Tool Registration In Head, Next, And Index
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) Press the INPUT key. The tool number and data in D are displayed in the specified magazine number area. The magazine number in setting area MG ( ) is incremented by one and the data in other parenthesis pairs disappears.
Page 101: Tool Registration Data Clear
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3.2.4 Tool Registration Data Clear Set “CL” in MG ( All data displayed in HEAD, NEXT INPUT Press the key.
Page 102: Tool Life
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) (3) Returning the mode from manual numeric command to usual data setting Press the . The usual data setting mode returns.
Page 103: Tool Life Screen Data Display
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3.3.2 TOOL LIFE Screen Data Display (1) HEAD, NEXT, GROUP LIST screen (Display only. No data can be set). Display item Explanation HEAD...
Page 104 (Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) (2) TOOL LIFE data screen The TOOL LIFE data displays tool data in group units. If the number of lines displayed exceeds NEXT BACK one screen area, press the...
Page 105 (Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) Display item Explanation Setting range FORM Tool life control mode Tool radius compensation data format Tool length compensation data format a.
Page 106 (Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) Display item Explanation Setting range L-CMP These depend on the data format specified in FORM. Compensation R-CMP number: 1 to 400 Addition compensation...
Page 107: Tool Life Data Display And Setting (Tool Life Data Screen
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) 2.3.3.3 TOOL LIFE Data Display and Setting (TOOL LIFE Data Screen Page 2) (1) Data display When the menu key NEXT is pressed on the HEAD, NEXT, GROUP list screen (previously described), the TOOL LIFE screen is displayed.
Page 108: Clear Of All Tool Life Data (Head, Next, Group List Screen
(Refer to "2.3 (I) Tool Offset 2. Screen Operation of A985GOT (L system)" for L system. 2.3 (II). Tool Offset (M system) To register data exceeding the number of data pieces that can be displayed on a screen, set the # number only. New data can be registered.
Page 109: Parameters
2. Screen Operation of A985GOT 2.4 Parameters 2.4 Parameters TOOL When the function selection key is pressed, the following menu appears: PARAM TOOL menu is displayed after the power is turned on. To display PARAM menu, use menu key MENU on the TOOL screen.
Page 110 2. Screen Operation of A985GOT 2.4 Parameters (Note) Selection of inch/metric unit When setting value of "#1041 I_inch" is changed‚ the unit of length is changed after the power is turned ON again. Among parameters concerning length‚ following items are not changed automatically‚ therefore change the setting values to match the new unit system when the unit system is changed.
Page 111: Workpiece Coordinate
2. Screen Operation of A985GOT 2.4 Parameters 2.4.1 Workpiece Coordinate WORK Pressing the menu key displays the WORK OFFSET screen. The workpiece coordinate system offset data can be set or displayed for the number of axes. Parameter Explanation Setting range (unit) G54 offset Specify the workpiece coordinate system from G54 to ±99999.999 (mm)
Page 112: Setting Workpiece Coordinate System Offset Data
2. Screen Operation of A985GOT 2.4 Parameters 2.4.1.1 Setting Workpiece Coordinate System Offset Data (1) Enter the number corresponding to the workpiece coordinate system in # ( ), put offset data in DATA ( ), then press the key. This defines workpiece coordinate system offset INPUT data.
Page 113: Machining Parameters
2. Screen Operation of A985GOT 2.4 Parameters 2.4.2 Machining Parameters Pressing the menu key PROCESS displays the PROCESS PARAMER screen. 2.4.2.1 Process Parameters 8018 G84/G74 n 0. 000 <WRK COUNT> (No. of workpieces machined) Name Contents Setting range (unit) 8001 WRK COUNT M Set the M code that counts the No.
Page 114 2. Screen Operation of A985GOT 2.4 Parameters <AUTO CORNER OVR.> (Automatic corner override) Name Contents Setting range (unit) 8007 OVERRIDE Set the override value for the automatic corner 0 to 100 (%) override. 8008 MAX ANGLE Set the max. corner opening angle where 0 to 180 (°) deceleration should start automatically.
Page 115 2. Screen Operation of A985GOT 2.4 Parameters <PRECISION> (High precision control) Item Contents Setup range (unit) 8019 R COMP Set up a compensation factor for reducing a control 0 to 99 (%) error in the reduction of a corner roundness and arch radius.
Page 116: Control Parameters
2. Screen Operation of A985GOT 2.4 Parameters 2.4.2.2 Control Parameters R COMPENSATION R COMP Select HOST LINK Items Details Setting range (unit) 8101 MACRO SINGLE Select the control of the blocks where the user macro command continues. 0: Do not stop while macro block continues. 1: Stop every block during signal block operation.
Page 117: Axis Parameters
2. Screen Operation of A985GOT 2.4 Parameters 2.4.2.3 Axis Parameters G60 SHIFT 0.000 0.000 0.000 0.000 OT INSIDE Items Details Setting range (unit) 8201 AX. RELEASE Select the function to remove the control axis from the control target. 0: Control as normal 1: Remove from control target 8202 OT-CHECK OFF Select the stored stroke limit II function set in...
Page 118 2. Screen Operation of A985GOT 2.4 Parameters Items Details Setting range (unit) 8204 OT-CHECK-N This sets the coordinates of the (–) direction in the -99999.999 to moveable range of the stored stroke limit II or the +99999.999 (mm) lower limit coordinates of the prohibited range of stored stroke limit IIB.
Page 119: Barrier Data
2. Screen Operation of A985GOT 2.4 Parameters 2.4.2.4 Barrier Data 8300 0.000 8301 0.000 0.000 8302 0.000 0.000 8303 0.000 0.000 8304 0.000 0.000 8305 0.000 0.000 8306 0.000 0.000 Items Details Setting range (unit) 8300 P0 Set the reference X coordinate of the chuck and -99999.999 to (For L system tailstock barrier.
Page 120: I/O Parameters
2. Screen Operation of A985GOT 2.4 Parameters 2.4.3 I/O Parameters Pressing the menu key I/O PARA displays the I/O BASE PARAM screen. There are basically two types of input/output parameters which must be set when inputting, outputting or referring to data, or when performing tape operation. One type is the parameters related to the input/output device.
Page 121: I/O Device Param
2. Screen Operation of A985GOT 2.4 Parameters 2.4.3.2 I/O Device Param Parameters for up to five types of input/output devices can be set in DEV <0> to <4>. code EIA OUTPUT ∗ DR OFF TERMINATOR TYPE DATA ASCII INPUT FORM Items Details 9101...
Page 122 2. Screen Operation of A985GOT 2.4 Parameters Items Details 9109 DC CODE Specify the DC code when the DC code method is selected. PARITY 0: No parity to DC code (DC3=13H) 1: DC code with parity (DC3=93H) 9111 DC2/DC4 Specify the DC code handling when outputting data to the output device. OUTPUT 0: None None...
Page 123: Computer Link Parameter
2. Screen Operation of A985GOT 2.4 Parameters 9201~ Set the same settings for device 1. 9301~ Set the same settings for device 2. 9401~ Set the same settings for device 3. 9501~ Set the same settings for device 4. 2.4.3.3 Computer Link Parameter Computer link function is not used with this NC system.
Page 124: Setup Parameters
2. Screen Operation of A985GOT 2.4 Parameters 2.4.4 Setup Parameters Pressing the menu key SETUP displays the OPEN SETUP PARAM screen. The system's basic parameters are normally hidden as setup parameters to prevent mistaken operations and to simplify the display. The setup parameters can be displayed and set by making a declaration to open the setup parameters on this screen.
Page 125: Program
2. Screen Operation of A985GOT 2.5 Program 2.5 Program EDIT Pressing the function selection key displays the following menu. Edit menu SEARCH PROGRAM LARGE FILE MDI menu MDI-ENT Edit master menu EDIT Previous page key Menu selection keys Next page key EDIT Selecting displays the following menu:...
Page 126: Function Outline
2. Screen Operation of A985GOT 2.5 Program 2.5.1 Function Outline (1) Function outline EDIT When the function selection key is pressed, the EDIT or MDI screen appears. The EDIT screen enables you to add, delete, or change the machining program contents stored in memory.
Page 127: Menu Function
2. Screen Operation of A985GOT 2.5 Program 2.5.2 Menu Function 2.5.2.1 MDI Screen Menu Function (1) Menu when is selected Menu Function Reverse display of MDI menu means that MDI screen is selected. MDI data can be set on the MDI screen. Use this key to change the MDI screen to the EDIT screen.
Page 128 2. Screen Operation of A985GOT 2.5 Program (3) MDI data setting Enter MDI data by pressing the data keys in sequence according to the machining program listing. G28 X0 Y0 Z0 ; G92 X0 Y0 Z0 ; G00 X − 100. Y − 100. ; G01 X −...
Page 129 2. Screen Operation of A985GOT 2.5 Program (4) Setting the MDI running start position To start processing with a halfway block after setting MDI data, specify the starting block. First, set the data according to "Setting MDI Data." At this time, the running start position is set in the starting block of data.
Page 130: Edit Screen Menu Function
2. Screen Operation of A985GOT 2.5 Program 2.5.2.2 EDIT Screen Menu Function EDIT (1) Menu when is selected Menu Function Reverse display of EDIT menu means that EDIT screen is selected. Machining program EDIT can be set on the EDIT screen. Use this key to change the EDIT screen to the MDI screen.
Page 131 2. Screen Operation of A985GOT 2.5 Program (3) Edit program call SEARCH To edit a program on the EDIT screen, first press the extension operation menu key MAKE . To edit an already stored program in memory, press SEARCH . To store a new MAKE program in memory, press .
Page 132: Program Edit Operation
2. Screen Operation of A985GOT 2.5 Program 2.5.3 Program Edit Operation Program edit operation is common to the EDIT and MDI screens. 2.5.3.1 Data Display Update (One Screen Scroll) Data display on the screen can be updated in BACK screen units by using the page key NEXT NEXT BACK...
Page 133: Data Display Update (One Line Scroll)
2. Screen Operation of A985GOT 2.5 Program 2.5.3.2 Data Display Update (One Line Scroll) Data display on the screen can be updated in line units by using the key. If the key is pressed when the cursor is placed at the screen bottom or if the key is pressed when the cursor is placed at the screen top, display is scrolled one line.
Page 134: Data Change
2. Screen Operation of A985GOT 2.5 Program 2.5.3.3 Data Change A machining program can always be edited unless it is run in memory mode. EDIT (REP.) N1 G28 X0 Y0 Z0; For example, when the data to be edited is N2 G92 X0 Y0 Z0;...
Page 135: Data Insertion
2. Screen Operation of A985GOT 2.5 Program 2.5.3.4 Data Insertion ( EDIT (REP.) For example, let's try to insert data F500 N1 G28 X0 Y0 Z0; in the block N7 G03 Y200. J100.;. N2 G92 X0 Y0 Z0; N3 G00 X-300. Y–300.; N4 G01 X-200.
Page 136 2. Screen Operation of A985GOT 2.5 Program EDIT (REP.) N1 G28 X0 Y0 Z0; After completion of correction, N7 G03 Y200. J100. F5000 ; INPUT press the key. M02; 1) The new data is written into memory. 2) The new data is also displayed with each word being both preceded and followed by space.
Page 137: Deletion Of One Character
2. Screen Operation of A985GOT 2.5 Program 2.5.3.5 Deletion of One Character ( EDIT (REP.) For example, let's try to delete the character “0” N1 G28 X0 Y0 Z0; N2 G92 X0 Y0 Z0; to change F5000 in the block N7 G03 Y200. N3 G00 X-300.
Page 138: Deletion Of One Block
2. Screen Operation of A985GOT 2.5 Program 2.5.3.6 Deletion of One Block ( C.B. EDIT (REP.) For example, let's try to delete the entire block N1 G28 X0 Y0 Z0; " N7 G03 Y200. J100. F500 ;". N2 G92 X0 Y0 Z0; N3 G00 X-300.
Page 139: Deletion Of Data On One Screen
2. Screen Operation of A985GOT 2.5 Program 2.5.3.7 Deletion of Data on One Screen EDIT (REP.) For example, assume that data is displayed N 1 G28 X0 Y0 Z0; as shown in the right. Let's try to delete all N 2 G92 X0 Y0 Z0; blocks (sequence numbers 1 to 12) displayed on the screen.
Page 140: Mdi Screen Extension Operation
2. Screen Operation of A985GOT 2.5 Program 2.5.4 MDI Screen Extension Operation 2.5.4.1 MDI Data Registration in Memory ( MDI-ENT Data set on the MDI screen can be registered in memory. Comments can be added to indicate the contents of the program to be registered. For example, assume that MDI data is set as shown in the right.
Page 141: Edit Screen Extension Operation
2. Screen Operation of A985GOT 2.5 Program 2.5.5 Edit Screen Extension Operation 2.5.5.1 Edit Data Call ( SEARCH The calling method of the program or block to be edited is explained. The search function is also used to call a separate machining program from the currently running one for background edit. A search can be executed for the program head, character string, and sequence number.
Page 142 2. Screen Operation of A985GOT 2.5 Program (2) Character string search The character string search is useful particularly to search the word data to be corrected. Specify the called program number and character string in the setting area. However, the program number need not be specified if the program already displayed on the screen is searched for a given character string.
Page 143 2. Screen Operation of A985GOT 2.5 Program (3) Sequence number, block number search Specify the called program number, sequence number, and block number in the setting area. If only digits are set in N ( ), a sequence number search is made. (If an alphabetic character or symbol is contained, a character string search is made.) To search the top of a program, specify only the program number.
Page 144 2. Screen Operation of A985GOT 2.5 Program (4) Action to be taken when the "NO CHARACTERS" or "NB NOT FOUND" error occurs If a search can be executed for the currently displayed screen, the search starts with the starting block being displayed. If the specified data is not found before the program end (%), the "NO CHARACTERS"...
Page 145: New Program Registration And Preparation
2. Screen Operation of A985GOT 2.5 Program 2.5.5.2 New Program Registration and Preparation This function is used to prepare a new machining program. MAKE To prepare a machining program on the EDIT screen, first press the menu key register the machining program number, then enter the program directly by using the keys. MAKE Press the menu key 1) The setting area for PROGRAM is...
Page 146: Data In/Out
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6 Data In/Out When the function selection key is pressed, the following menu is displayed: MONITOR Diagnosis menu (No.9 to 10) AUX-PRM AUX-MON MENU Diagnosis menu (No.5 to 8) ABS-SRV ADJUST HISTORY CONFIG MENU Diagnosis menu (No.1 to 4)
Page 147: Data Input
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.1 Data Input INPUT Pressing the menu key displays the DATA INPUT screen. The DATA INPUT screen allows the operator to input user-created machining programs (main program and subprogram), tool offsets, parameters and common variables. [DATA INPUT] IN/OUT 1 <LOCK>...
Page 148: Change Of Input And Comparison
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.1.1 Change of Input and Comparison To perform data input operation, select the IN mode; to perform data comparison operation, select the COMP mode. Before performing input or comparison operation, check the MODE display to ensure that the appropriate mode is set.
Page 149: Machining Program Input
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.1.2 Machining Program Input To input a user-prepared machining program, perform the following: (1) To input the program stored in the external memory onto the CNC without changing its number. The program can be input simply by specifying machining program data type #1. Even if the program number is specified, the number on the external memory takes precedence over that number.
Page 150 2. Screen Operation of A985GOT 2.6 Data In/Out (2) When program number does not exist on the external memory Specify machining program data type #1 and the program number to be registered. Set the data type and program number. (Example) To register the program with O1000 # ( 1 ) DATA ( 1 0 0 0 )
Page 151: Inputting Tool Offset Data
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.1.3 Inputting Tool Offset Data Data which is output by tool offset data output operation can be input. Data which is created in the same format as output data can be input as tool offset data and workpiece coordinate offset data.
Page 152: Inputting Parameter Data
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.1.4 Inputting Parameter Data Parameter data which has been output by parameter output operation can be input. The input parameter may go effective immediately after it is input or after the power is once turned off/on.
Page 153: Inputting Common Variables
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.1.5 Inputting Common Variables Common variable data that has been output by common variable output operation can be input. (Note) Common variable data input operation cannot be performed during automatic operation. (1) Inputting common variable data Set the data type to common variable.
Page 154: Inputting Auxiliary Axis Parameter Data
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.1.6 Inputting Auxiliary Axis Parameter Data Auxiliary axis parameter data that has been output by auxiliary axis parameter output operation can be input. (1) Inputting auxiliary axis parameter data Set the data type to auxiliary axis parameter.
Page 155: Data Output
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.2 Data Output OUTPUT Pressing the menu key displays the DATA OUTPUT screen. The DATA OUTPUT screen allows the operator to output user-created machining programs (main program and subprogram), tool offset data, parameters, common variables and history data that have been stored in memory.
Page 156 2. Screen Operation of A985GOT 2.6 Data In/Out Operation procedure for outputting data Data output Check that the output 1. Output of one machining program device is connected. # (1) DATA ( number 2. Output of all data # (1) DATA ( ALL) ( Select the output 3.
Page 157: Machining Program Output
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.2.1 Machining Program Output To output user-prepared machining programs, perform the following: (1) When only one machining program is output Specify machining program data type #1 and the number of the program to be output. Set the data type and program number.
Page 158 2. Screen Operation of A985GOT 2.6 Data In/Out When output first program completed, % is displayed before indicating O100; the next program. Also for each of the second and succeeding programs, % is displayed each time one complete program is output. After all the specified machining programs are output, EOR is output.
Page 159 2. Screen Operation of A985GOT 2.6 Data In/Out (3) When the machining programs in the specified range are to be output A group of programs can be output by specifying a range of program numbers. To specify the range, set the largest and smallest numbers of the machining programs to be output in the data setting area.
Page 160: Outputting Tool Offset Data
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.2.2 Outputting Tool Offset Data Tool offset data which is set and displayed on the screen can be output. The output operation can be made also during automatic operation. The output tape length varies with the tool offset type, the number of sets, and the offset data numeric.
Page 161: Outputting Parameter Data
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.2.3 Outputting Parameter Data Parameter data which is set and displayed on the screen can be output. The output operation can be made also during automatic operation. The output tape length varies with the number of axes and parameter numerics. For the three-axis specification, this length is 40 to 50m.
Page 162 2. Screen Operation of A985GOT 2.6 Data In/Out (3) Data format The data format is as follows: Address Definition Details Parameter number The parameter # number is indicated by the value following “N.” Axis number For axis data, the axis number is indicated by the value following “A”.
Page 163 2. Screen Operation of A985GOT 2.6 Data In/Out 3) Part system parameter N1001T1P1 ; Parameter setting value Part system number (1: 1st part system, 2: 2nd part system, 3: PLC axis) Parameter # number (a) The parameter data on the screen when the parameters are displayed per part system are output as follows.
Page 164: Outputting Common Variable Data
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.2.4 Outputting Common Variable Data Common variable data can be output. The output operation can be performed even during automatic operation. (1) Common variable data output operation Set the data type to the common variable.
Page 165: Outputting History Data
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.2.5 Outputting History Data History data can be output. The output operation can be performed even during automatic operation. (1) History data output operation Set the data type to the history data. # ( 6 0 ) DATA (COMMENT) (COMMENT) Press the...
Page 166: Outputting Auxiliary Axis Parameter Data
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.2.6 Outputting Auxiliary Axis Parameter Data Auxiliary axis parameter data can be output. (1) Auxiliary axis parameter data output operation Set the data type to the auxiliary axis parameter. # ( 2 8 ) DATA ( INPUT Press the key.
Page 167: Mr-J2-Ct Parameters And N No. Correspondence Table
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.2.7 MR-J2-CT Parameters and N No. Correspondence Table Symbol name N No. Remarks Symbol name N No. Remarks ∗ MSR Automatic setting ∗ 2 * ∗ station 50001 50100 ∗ RTY 50002 Cont1 50101 ∗...
Page 168 2. Screen Operation of A985GOT 2.6 Data In/Out Symbol name N No. Remarks time4.1 50176 time4.2 50177 50178 50179 just4 50180 near4 50181 stpos1 50190 stpos2 50191 stpos3 50192 stpos4 50193 stpos5 50194 stpos6 50195 stpos7 50196 stpos8 50197 PSWcheck 50200 PSW1dog1 50201...
Page 169: Program Erase
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.3 Program Erase ERASE When the menu key is pressed, the PROGRAM ERASE screen is displayed. User-prepared work programs (main program and subprogram) can be erased in any desired program number or group units on the PROGRAM ERASE screen. Data setting range Program Item...
Page 170 2. Screen Operation of A985GOT 2.6 Data In/Out (1) To erase one machining program To erase a specified machining program from the machining programs registered in memory, perform the following: Set the data type and program number of the machining program to be erased.
Page 171 2. Screen Operation of A985GOT 2.6 Data In/Out (2) To erase machining program group To erase any of <1> 1~7999 and 10000~99999999, <2> 8000~8999, and <3> 9000~9999 of the data types of machining programs registered in memory, perform the following: Set the data type to be erased and “ALL”...
Page 172 2. Screen Operation of A985GOT 2.6 Data In/Out (3) To erase all machining programs registered in memory To erase all of machining programs 1~99999999 registered in memory, perform the following: Set “CLR” in DATA ( DATA ( C L R ) 1) No value needs to be entered in # ( Press the key.
Page 173: Program File
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.4 Program File FILE When the menu key is pressed, the PROGRAM FILE screen is displayed. The PROGRAM FILE screen lists the user-prepared machining programs stored in memory. Item Explanation PROGRAM ENTRY and The number of programs already registered as user machining programs REMAIN is displayed in the PROGRAM ENTRY field.
Page 174: Program Copy
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.5 Program Copy COPY When the menu key is pressed, the PROGRAM COPY screen is displayed. Copy, condense, merge, and number change of user-prepared machining programs (main program and subprogram) can be performed on the PROGRAM COPY screen. 2.6.5.1 Machining Program Copy A machining program selected among work programs registered in memory can be copied as another program having a different program number.
Page 175: Machining Program Condense
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.5.2 Machining Program Condense The storage efficiency of the machining programs registered in memory may be lowered when correction such as data deletion or addition is made. When memory is used wastefully, the condense function can be used to move the intermediate blank portions forward and increase the remaining number of characters that can be registered.
Page 176: Machining Program Merge
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.5.3 Machining Program Merge To prepare a new machining program by using the machining program contents stored in memory, one machining program can be followed by a copy of another program. The two programs are merged into a new program.
Page 177: Changing The Machining Program Number
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.5.4 Changing the Machining Program Number The program number of a machining program registered in memory can be changed. To execute the number change command, set #4. Set the current and new program numbers in order.
Page 178: Flash Ata Card I/F
2. Screen Operation of A985GOT 2.6 Data In/Out .6.6 Flash ATA Card I/F With this screen, the data such as the machining programs, parameter data and tool data can be input to or output from the flash ATA card mounted in the CNC. This data is stored as the DOS format in the flash ATA card, so the data can be referred to or edited with a computer compatible with the flash ATA card.
Page 179 2. Screen Operation of A985GOT 2.6 Data In/Out Display items Details The files in the flash ATA card are input into the NC INPUT ATA CARD -> MEMORY memory. Set # ( 1) to enter the above Designate the name of a file in the card to be input. mode.
Page 180 2. Screen Operation of A985GOT 2.6 Data In/Out Display items Details • Select the data to be input or output. DATA # (10) ( The file name extension is shown in the parentheses at the right of the data type. •...
Page 181 2. Screen Operation of A985GOT 2.6 Data In/Out Files are saved in the flash ATA card with the following formats. Data type File name Extension Machining program (Note 1) 8 characters Alphabet and None (Note 3) or less number (Note 2) Tool data Alphabet and .OFS (automatically assigned)
Page 182 2. Screen Operation of A985GOT 2.6 Data In/Out <Output format> The files in the flash ATA card are output with the following format. The end of the line is "CR+LR" instead of ";". "%" is output at the end of the file. Data type Output example Machining...
Page 183 2. Screen Operation of A985GOT 2.6 Data In/Out Data type Output example Common COMN ( ) CRLF : Header "COMN" variable data N100 T1 P-1.0000 CRLF N101 T1 P CRLF N100 T1 P-1.0000 Common Data variable Part system designation data Common variable No.
Page 184: Outline Of Operation Procedure
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.6.1 Outline of Operation Procedure The outline of the operation procedures is explained below. Refer to section "2.6.6.2 List of Input/Output Operations" for details on the setting format for each operation. Refer to the section following "2.6.6.3 Input/Compare" for examples of actual operations. (Example) Input the file "10"...
Page 185: List Of Input/Output Operations
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.6.2 List of Input/Output Operations The input, compare and output (continuous output) setting methods differ slightly according to the data that is to be input or output. The methods of setting each operation are shown below. (1) Machining program (When #(10) ( 1) is set) n, m : Eight or less digit setting...
Page 186 2. Screen Operation of A985GOT 2.6 Data In/Out (2) Tool data (When #(10) ( 2) is set) : Eight or less alphanumeric setting, extension (Extension unique to each data is automatically added) Operation Setting method Input (#1) Basic setting # ( 1) (File name in ATA card) ( Single file #( 1) ( s) (...
Page 187 2. Screen Operation of A985GOT 2.6 Data In/Out (4) Maintenance data (When #(10) ( 99) is set) s : Eight or less alphanumeric setting, extension (may not include extension in some cases) n : Data type No. (100 to 149, 150 to 199, 200 to 231, 250 to 299) k : Character string set in 3rd setting area at "#10 DATA"...
Page 188 2. Screen Operation of A985GOT 2.6 Data In/Out (5) Common operations n, m : Eight or less digit setting s, t : Eight or less alphanumeric setting, extension (may not include extension in some cases) Operation Setting method Delete (#5) Basic setting # ( 5) (File name in ATA card) ( Single file...
Page 189: Input/Compare (#( 1)/ #( 2))
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.6.3 Input/Compare (#( 1)/ #( 2)) • When the input mode is selected, the files in the flash ATA card will be input to the NC memory as machining programs. • When the compare mode is selected, the files in the flash ATA card will be compared with the machining programs in the NC memory.
Page 190: Output (#( 3))
2. Screen Operation of A985GOT 2.6 Data In/Out (2) Precautions (Note 1) If the NC memory's machining program number is not designated when inputting or comparing, the same No. as the file name will be used. Note that this setting is valid only when the file name consists of only the numbers of eight or less digits.
Page 191: Continuous Output (#( 4))
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.6.5 Continuous Output (#( 4)) • Machining programs in the NC memory are continuously output as flash ATA card files. Single file designation and batch designation output are also possible. • If reset is executed during the output, the output data up to that point will be valid. (1) Example of continuous output setting Example of conditions Setting...
Page 192: Directory Change And Create (#( 6))
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.6.7 Directory Change and Create (#( 6)) • The directory in the flash ATA card is changed or created. When the designated directory name already exists: The directory is changed. The directory can be changed with either an absolute path or relative path designation. When the designated directory name does not exist: The message "CREATE? Y/N"...
Page 193: Device Connection
2. Screen Operation of A985GOT 2.6 Data In/Out 2.6.7 Device Connection 2.6.7.1 Connection of Tape Reader, Tape Puncher, Printer, FLD Refer to Appendix "RS-232C I/O Device Parameter Setting Examples and Cable Connections" for the parameter settings of each I/O device. 2.6.7.2 Connection of Flash ATA Card Refer to “C6/C64 Connection and Maintenance Manual”(BNP-B2255).
Page 194: Diagnosis
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7 Diagnosis DIAGN When the function selection key is pressed, the following menu is displayed. IN/OUT Input/output menu display (No.5 to 6) Input/output menu display (No.1 to 4) DIAGN menu display (No.9 to 10) DIAGN menu display (No.5 to 8) DIAGN menu display...
Page 195: Alarm Message
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.1 Alarm Message ALARM When the menu key is pressed, the ALARM/DIAGN screen is displayed. (1) Alarm The code and number or message relating to an operation alarm, program error, MCP alarm, servo alarm, or system error are displayed. (2) Stop code The automatic operation disable state or stop state in automatic operation mode is displayed in code and error number.
Page 196: Tracing Of Alarm And Stop Codes
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.1.1 Tracing of Alarm and Stop Codes The alarm data will be stored if an alarm occurs. The stop code displayed at automatic operation stop, etc., is also stored. The alarm data and stop codes are stored separately. Up to 24 of each is registered, and the last 24 occurrences can be traced.
Page 197: Servo Monitor
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.2 Servo Monitor SERVO When the menu key is pressed, the SERVO MONITOR screen is displayed indicating servo status during operation. 2.7.2.1 Servo Monitor Display Data Explanation unit GAIN The position loop gain is displayed. The position loop gain is: feedrate (mm/s) tracking delay error (mm) DROOP...
Page 198: Servo Monitor (2)
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.2.2 Servo Monitor (2) Display Data Explanation unit CYC CNT Pulse The position within one rotation of the encoder detector is displayed. The position uses the grid point value as 0, and will display the position within one rotation within the range of 0 ~ RNG (movement unit) ∗...
Page 199: Servo Diagnosis
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.2.3 Servo Diagnosis C1V1-35 C1V1-35 C1V1-35 C1V1-35 528000A1 528000A1 528000A1 528000A1 OSA104 OSA104 OSA104 OSA104 HC102 HC102 HC102 HC102 Display item Explanation UNIT TYP This is the servo driver type. UNIT NO This is the servo driver manufacturing number. S/W VER This is the servo side's software version.
Page 200: Servo Diagnosis (2)
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.2.4 Servo Diagnosis (2) Display item Explanation WORK TIME This is the cumulative ready on time. ALM HIST1 The No. of the servo alarm that has occurred is displayed. MNT/SYS Maintenance history NVRAM status I - 185 Downloaded from ManualsNet.com...
Page 201: Power Supply Diagnosis
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.2.5 Power Supply Diagnosis C1CV-75 538000A0 Display Data Explanation unit UNIT TYP — This is the power supply unit type. UNIT NO — This is the power supply unit manufacturing number. S/W VER —...
Page 202: Synchronous Error
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.2.6 Synchronous Error The various data related to the synchronous error is monitored. [SYNCHRONOUS] ALARM/DIAG 2. 6/ 6 ERR COMAND ERR FB MACHINE ERR COMAND ERR FB MACHINE SPINDLE ALARM PLC-I/F MENU SERVO Display item Explanation This is the deviation of the slave axis machine position in respect to the...
Page 203: Spindle Monitor
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.3 Spindle Monitor C1SP-75 553000A0 Display item Explanation GAIN Spindle position loop gain DROOP Position deflection amount SPEED Motor speed LOAD Motor load AMP DISP 7-segment display of driver ALARM Alarms other than the amplifier display (max. 3 alarms) CYC CNT Angle data from detection reference position (Z phase) Control input signal from control unit...
Page 204 2. Screen Operation of A985GOT 2.7 Diagnosis Display item Explanation Control input 1 Control input signal from control unit Control input 2 Control input signal from control unit Control input 3 Control input signal from control unit 0: No. 1 gear 1: No.
Page 205 2. Screen Operation of A985GOT 2.7 Diagnosis Display item Explanation Control input 4 Control input signal from control unit Control output 1 Driver control output signal Control output 2 Driver control output signal I - 190 Downloaded from ManualsNet.com search engine...
Page 206 2. Screen Operation of A985GOT 2.7 Diagnosis Display item Explanation Control output 3 Driver control output signal 0: No. 1 gear 1: No. 2 gear 2: No. 3 gear 3: No. 4 gear 4: No. 5 gear 5: No. 6 gear 6: No.
Page 207: Plc Interface Diagnosis
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.4 PLC Interface Diagnosis PCL-I/F When the menu key is pressed, the PLC-I/F screen is displayed. The PLC-I/F screen enables you to set and display input/output signals for PLC (Programmable Logic Control Unit) control. It can be used to check machine sequence operation during PLC development, check input/output data between control unit and...
Page 208 2. Screen Operation of A985GOT 2.7 Diagnosis (4) PLC display device names The devices used with the PLC are listed below. The device number for devices X, Y, B, W and H are expressed with a hexadecimal. All other device numbers are expressed as decimals. Device Device range Units...
Page 209 2. Screen Operation of A985GOT 2.7 Diagnosis (5) How to read device numbers and display data I - 194 Downloaded from ManualsNet.com search engine...
Page 210: Plc Device Data Display
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.4.2 PLC Device Data Display Monitor display of state signals and register data used with PLC can be made. When the PLC-I/F screen is first selected, 8-byte input/output data starting at device X0000 is displayed in the left block;...
Page 211: Plc Interface Signal Forcible Definition (Single-Shot Type)
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.4.3 PLC Interface Signal Forcible Definition (Single-shot Type) This function is used to forcibly define signals to check the PLC functions. (1) Mode setting Set the device number to be forcibly set in DEVICE ( ), definition data in DATA ( ), and 1 in MODE ( ), then press the key.
Page 212: Plc Interface Signal Forcible Definition (Modal Type)
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.4.4 PLC Interface Signal Forcible Definition (Modal Type) This is PLC interface signal forcible definition of modal type. Once it is set, it is held until canceled. (1) Mode setting Set the device number to be forcibly defined in DEVICE ( ), definition data in DATA ( ), and 2 in MODE ( ), then press the key.
Page 213: Diagnosis Executed When An Emergency Stop Status Occurs
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.4.5 Diagnosis Executed When an Emergency Stop Status Occurs When the NC is put in an emergency stop status, the message "EMG" (emergency stop) is displayed in the running status display area on the screen. At this time, the cause can be known. (1) Check using the DIAGN screen Set R21 in the DEVICE ( ) and...
Page 214 2. Screen Operation of A985GOT 2.7 Diagnosis (2) Error display EMG EMERGENCY **** Error items Error Details Cause items The user PLC has entered the • Investigate and remove the cause of emergency stop state during the the user PLC emergency stop. sequence process.
Page 215 2. Screen Operation of A985GOT 2.7 Diagnosis When the “Error item” is “LINK”, the cause of the error will be saved into the R register as follows. R register Details The contents of the latest errors. (Cleared when the error is resolved.) Bit 0 : Emergency B •...
Page 216: Absolute Position Monitor
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.5 Absolute Position Monitor 2.7.5.1 ABS Servo Monitor The servo state in the absolute position detection system is displayed. This can be used to confirm each detector data for the current machine value. CONFIG Display Data...
Page 217: Absolute Position Initialization
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.5.2 Absolute Position Initialization NEXT ABS-SRV Pressing the menu key displays the ABS SERVO MONITOR screen. When the key is pressed on that screen, the ABS POSITION SET screen will display. This screen is used to set the parameter data used to establish the zero point and to display the initialization.
Page 218 2. Screen Operation of A985GOT 2.7 Diagnosis Parameter Explanation Setting range (unit) INIT. SET Select the axis for which absolute position initialization is to be performed: 0: Do not perform initialization. 1: Perform initialization. (Note) "0" is set when the power is turned on again. ORIGIN This parameter is valid when the origin point alignment method is used.
Page 219: Adjustment
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.6 Adjustment ADJUST Pressing the menu key displays the ADJUST S-ANALOG screen. CONFIG 2.7.6.1 Adjustment Preparation (1) The PLC must be stopped before adjusting the S-analog output. Stopping with rotary switch Set the rotary switch: CS2 (on right side looking from front) on the top of the unit to 1. (2) Select the ADJUST S-ANALOG screen.
Page 220: Adjustment Procedure
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.6.3 Adjustment Procedure 1) Offset adjustment (Ex. ch0) (a) Select #101. → "ch0 offset" will be highlighted, indicating that it is being adjusted. The current setting value will display in the "TEMP.DATA" column. (b) Monitor the analog output voltage.
Page 221: Parameter Input/Output
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.6.4 Parameter Input/Output The settings #101 to #112 of this function can be input and output as parameters. Parameter Data range Name number (decimal) − 999~999 #101 ch0 offset N10101 − 999~999 #102 +gain N10102 −...
Page 222: Operation History
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.7 Operation History [OPERATION HISTORY] ALARM/DIAGN 7.1/173 HISTORY Pressing the menu key displays Y / M/ D H: M: S the OPERATION HISTORY screen. This 00/11/13 16:35:24 NXT function keeps tracing operation information, 00/11/13 16:35:22 NXT which is useful for failure diagnosis.
Page 223 2. Screen Operation of A985GOT 2.7 Diagnosis Key name Operation key Key history ↑ Cursor movement keys ↓ ← → Upper tab Lower tab Left tab (<<) Right tab (>>) Alphabet key Alphabet (A to Z) A to Z Number key Number (0 to 9) 0 to 9 Symbol key...
Page 224 2. Screen Operation of A985GOT 2.7 Diagnosis (3) Suppressing the operation history function Data is kept updated according to changes in NC alarms signals and key inputs. If it is desired to suspend the operation history function and retain the current data, enter "I" in # ( ) in the setting area and press the key.
Page 225: Configuration
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.8 Configuration The software control number and hardware mounting state are displayed on this screen. Refer to this screen when contacting the service department in case of trouble, etc. If all of the servo axes and spindle axes cannot be displayed on one page, the subsequent details can be displayed by pressing the key.
Page 226: Auxiliary Axis Parameter
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.9 Auxiliary Axis Parameter AUX-PRM Pressing the menu key displays the AUX-PRM screen. [AUX-PARA] ALARM/DIAGN 9. 1/11 <1> AUX1 <2> AUX2 <3> AUX3 <4> AUX4 1 MSR FFFF FFFF FFFF FFFF 2 RTY FFFF FFFF FFFF...
Page 227: Backup
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.9.1 Backup SRAM backup of the auxiliary axis parameters and absolute position restoration during amplifier replacement are executed on the BACKUP screen. Only execute the operations during amplifier replacement. (1) Procedure during MR-J2-CT amplifier replacement The following shows the procedure during MR-J2-CT amplifier replacement.
Page 228 2. Screen Operation of A985GOT 2.7 Diagnosis • Writing auxiliary axis parameters to MR-J2-CT After backing up the auxiliary axis parameters in the SRAM, turn the CNC and MR-J2-CT power OFF, and replace the MR-J2-CT amplifier. Initialize the replacement amplifier beforehand. After replacing the MR-J2-CT amplifier, turn the CNC and MR-J2-CT power ON.
Page 229 2. Screen Operation of A985GOT 2.7 Diagnosis • Restoring the absolute position After the procedure in “Writing auxiliary axis parameters to MR-J2-CT” is finished, restore the absolute position in the new amplifier. The following describes the procedure for restoring the absolute position. [BACK UP] ALARM/DIAGN 9.11/11 AUX-PARA...
Page 230 2. Screen Operation of A985GOT 2.7 Diagnosis (2) Messages displayed on the BACKUP screen The following table shows the messages displayed on the BACKUP screen and their details. Message Details CONTINUE Y/N Determine whether to execute the operation by selecting either "Y" or "N". BACKUP EXECUTION The auxiliary axis parameters are being backed up in the SRAM.
Page 231: Auxiliary Axis Monitor
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.10 Auxiliary Axis Monitor AUX-MON Pressing the menu key displays the AUX-MON screen. [AUX-MON< 1>] AUX1 ALARM/DIAGN 10. 1/ n <MON> <COND> <OPE> DROOP UNIT TYP J2-10CT_ [J]Ope. test mode SPEED(rpm) S/W num. BND-517W000-C0A [M]Ope.
Page 232: Alarm History Display
2. Screen Operation of A985GOT 2.7 Diagnosis 2.7.10.1 Alarm History Display Up to 6 items of alarm history (alarm No. and alarm information) for the auxiliary axis are displayed. The items are displayed in order from left to right, with the newest item on the left. Newest ←...
Page 233 2. Screen Operation of A985GOT 2.7 Diagnosis Display items of the <OPE> area Item Display details [J] Ope. test mode This displays the VALID/CANCELED status of the operation adjustment mode. This item is highlighted when the mode is valid. [M] Ope. mode The operation mode of the current auxiliary axis is displayed in the column to the right of the item.
Page 234 2. Screen Operation of A985GOT 2.7 Diagnosis Item Display details Initial The initialization method designated by the auxiliary axis parameter #120 ABS Type (ABSOLUTE POSITION DETECTION PARAMETER) is displayed in the column to the right of the item. (Display details of the initialization method) Dog type : Dog-type method Initial Stopper type : Stopper method...
Page 235: Operation Method For The Auxiliary Axis Adjustment Function
2. Screen Operation of A985GOT 2.7 Diagnosis Item Display details This shows the ON/OFF status of the origin point setting. [T] Origin set This item is highlighted when selected. The operation status is displayed in the column to the right of the item. Operation status Normal Rot.
Page 236 2. Screen Operation of A985GOT 2.7 Diagnosis (3) Functions of the various keys in the operation adjustment mode (a) Setting the operation adjustment mode The initial display of the operation adjustment mode reflects the current PLC settings. The following operations are validated when the operation adjustment mode is turned ON. Function Operation key Details...
Page 237 2. Screen Operation of A985GOT 2.7 Diagnosis (b) Starting and stopping the operation The following operation start and stop operations apply to the "JOG", "INCREMENTAL", and "MANUAL OPERATION" modes. After setting the mode with the operations described in item (a), the operation is started and stopped using the following operation keys.
Page 238: Graphics
2. Screen Operation of A985GOT 2.8 Graphics 2.8 Graphics 2.8.1 Outline of Functions The GRAPHIC screen will appear when the function selection key is pressed. Machine tool operations can be monitored, and the machining program path can be illustrated on the GRAPHIC screen.
Page 239: Menu Function
2. Screen Operation of A985GOT 2.8 Graphics 2.8.2 Menu Function The menu configuration in the GRAPHIC screen is shown below. These are operation menus for selecting operations on the GRAPHIC screen. Select the menus by pressing the corresponding MENU menu key. If the required operation menu does not appear, press the key.
Page 240: Use Of The Trace Mode
2. Screen Operation of A985GOT 2.8 Graphics TRACE 2.8.3 Use of the Trace Mode ( TRACE To select the trace mode, press the menu key When the trace mode is selected, the machine position is indicated by a triangle mark. If this tool mark does not appear, it is because the machine position is outside the screen display range.
Page 241: Use Of The Check Modes
2. Screen Operation of A985GOT 2.8 Graphics 2.8.4 Use of the Check Modes CHECK STEP To select a check mode, press menu key The check mode appears immediately when the check mode is selected. (1) Preparation for checking SEARCH Press the menu key to call the program.
Page 242 2. Screen Operation of A985GOT 2.8 Graphics (2) Checking start 1) To check the program continuously in the same manner as in automatic continuous operation: [MACHINE] CHECK Press the menu key the GRAPHIC screen. The program check is executed. [MACHINE] The program check stops at the program end.
Page 243 2. Screen Operation of A985GOT 2.8 Graphics 2) To check the program block by block in the same manner as in single block operation: [MACHINE] STEP Press the menu key the GRAPHIC screen. The system executes one block and stops. STEP Press the menu key the GRAPHIC screen.
Page 244 2. Screen Operation of A985GOT 2.8 Graphics 3) Changeover between continuous check and step check modes STEP Pressing the menu key during continuous check execution changes the mode to the step-check mode, in which the system checks subsequent blocks of the program one at a time.
Page 245 2. Screen Operation of A985GOT 2.8 Graphics 4) Drawing during tool nose radius compensation If the program being checked involves tool nose radius compensation, both the program path and tool center path are traced. Execute the continuous check. (3) Line types during checking During tool nose Not during tool nose radius compensation...
Page 246 2. Screen Operation of A985GOT 2.8 Graphics (4) Relation with other functions Graphic Function name Remarks check Coordinate system rotation Figure rotation function Decimal point input Either Type I or Type II is possible. command Mirror image function Refer to (6) Precautions, item 4. The path is drawn exactly as the commanded Z axis cancel function ×...
Page 247 2. Screen Operation of A985GOT 2.8 Graphics Graphic Function name Remarks check User macro I and II Basic variable operations, and all judgment and branch functions are valid. Note that the following functions are invalid. • Macro interface input/output • NC alarm •...
Page 248 2. Screen Operation of A985GOT 2.8 Graphics (5) Handling of variables, parameters and compensation amounts All the various data in program checking is handled in the same manner as when all operations are executed. Saving data before Explanation the checking start Parameters Not possible Input commands executed in program checking are...
Page 249 2. Screen Operation of A985GOT 2.8 Graphics (6) Precautions SCALE (1) If menu key STANDARD is selected during drawing in trace or check mode, the drawing is interrupted. The drawing resumes when the selected function is finished. In trace mode, the part that would be drawn during the interruption is not drawn. (2) In trace or check mode, drawing will continue even if the screen changed to other function screens.
Page 250: Grf Mode
2. Screen Operation of A985GOT 2.8 Graphics 2.8.5 GRF Mode ( MODE (1) GRF mode types There are three types of GRF modes: 1-plane, 2-plane and 3-dimensional. The axes of each plane or solid object can be randomly designated. (2) Setting the GRF mode Press the menu key MODE 1) The GRF MODE setting area...
Page 251 2. Screen Operation of A985GOT 2.8 Graphics (Example 3) Setting the 3-dimensional display mode (M system only) Set the 3-dimensional display mode. (Example) GRF mode INPUT Press the key. 1) When the GRF mode changes over, all already drawn graphics erased, coordinate axes, etc., appear.
Page 252 2. Screen Operation of A985GOT 2.8 Graphics 2.8.6 Scale ( SCALE The size and position of the graphics drawn on the GRAPHIC screen can be changed. 2.8.6.1 Changing the Scale SCALE Press the menu key 1) SCALE appears in the lower right portion of the screen.
Page 253 2. Screen Operation of A985GOT 2.8 Graphics (Note 1) The scale value is incremented/decremented by approx. 5% each time the key is pressed. (Note 2) The scale value can be changed in the range of 0.100 to 9999.999. 2.8.6.2 Changing the Display Position To move the drawing position, either designate the center of the display range using the cursor key, or use the current tool position as the center of the display range using the key.
Page 254 2. Screen Operation of A985GOT 2.8 Graphics (2) Using the tool position as the display range center For example, assume that the tool mark is not in the screen center, and a drawing is made as shown at the right. TRACE EXECUTION Press the keys SHIFT...
Page 255 2. Screen Operation of A985GOT 2.8 Graphics SCALE Press the menu key SCALE Using the cursor shift keys, move the cursor near the graphics center. SCALE Using the key, fully enclose the graphics within the frame. SCALE INPUT Using the key, fully enclose the graphics within the frame.
Page 256 2. Screen Operation of A985GOT 2.8 Graphics Draw the graphics again with the same program. TRACE EXECUTION (3) Changing the scale and display position during the 2-plane display mode 1-plane and 3-dimensional display modes are as explained before, but in the 2-plane display mode the display positions of the upper and lower planes can be changed separately.
Page 257: Standard Range
2. Screen Operation of A985GOT 2.8 Graphics 2.8.7 Standard Range ( STANDARD When the menu key is pressed, the machine's moveable range determined in setup STANDARD parameters OT+ and OT– (stored stroke limit range) becomes the display range. The scale and display position are automatically changed.
Page 258: Rotate (M System)
2. Screen Operation of A985GOT 2.8 Graphics 2.8.8 Rotate ( ROTATION ) (M system) A 3-dimensional display can be rotated in any direction. ROTATION Press the menu key Rotate the cube using the cursor keys . For example, press the key to rotate the cube as shown in the figure at the right.
Page 259: Delete
2. Screen Operation of A985GOT 2.8 Graphics 2.8.9 Delete ( ERASE ERASE When the menu key is pressed, graphics drawn with the trace mode and program check mode can be deleted. ERASE Press the menu key 1) All already drawn graphics are deleted.
Page 260: Program
2. Screen Operation of A985GOT 2.8 Graphics 2.8.10 Program ( PROGRAM When the menu key PROGRAM is pressed, the details of the program being drawn can be displayed. PROGRAM If these are not required, press the key again and the details will disappear. PROGRAM Press the menu key 1) The No., comments and...
Page 261: Screen Operation When Using A Panel Computer
3. Screen Operation When Using a Panel Computer 3.1 Screen Composition 3. Screen Operation When Using a Panel Computer This section describes screen operations when a panel computer is used as a display. 3.1 Screen Composition 3.1.1 Screen Transition (1) Screen Transition When Power Is Turned ON Operation screen appears after Windows ®...
Page 262 3. Screen Operation When Using a Panel Computer 3.1 Screen Composition (2) Screen Transition Diagram Following screens are provided. → Refer to “3.2 NC Monitor Screen”. MONITOR 2-SYSTEMS → Refer to “3.3 2-System Monitor Screen”. MONITOR DATA → Refer to “3.4 Data In/Out Screen”. IN/OUT NC SETUP →...
Page 263: Display Composition
3. Screen Operation When Using a Panel Computer 3.1 Screen Composition 3.1.2 Display Composition Display screen consists of the areas as shown below. NC MONITOR screen and DATA IN/OUT screen Name of currently connected NC (“#21029 NCname” setting value) Part system No. currently selected. (“#1169 system name” setting value) Screen title.
Page 264 3. Screen Operation When Using a Panel Computer 3.1 Screen Composition 2-SYSTEM MONITOR screen System System Screen Screen Data display area Data display area Operation status (two tems) Operation status (two tems) 運転ステータス Menu Screen selection menu Arbitrary NC or part system information can be displayed on the left and right sides of the 2-SYSTEM MONITOR screen.
Page 265 3. Screen Operation When Using a Panel Computer 3.1 Screen Composition (1) Operation Status NC MONITOR screen and DATA IN/OUT screen 2-SYSTEM MONITOR screen The details of Operation status are as follows. (a) ST1: Displays the NC status. Color Operation Status Character Back EMERGENCY STOP...
Page 266 3. Screen Operation When Using a Panel Computer 3.1 Screen Composition (2) Alarms/Messages In the message display area, the alarm or warning message that has the highest priority among the alarms currently occurs under the current part system. The background color of the alarm/messages is gray. The background changes to red when an error occurs in the communication with the NC.
Page 267: Nc Monitor Screen (For Only The Panel Computer)
3. Screen Operation When Using a Panel Computer 3.2 NC Monitor Screen (For only the panel computer) 3.2 NC Monitor Screen (For only the panel computer) The NC information needed during NC running can be monitored in this screen. 1. Part system select button 10.
Page 268 3. Screen Operation When Using a Panel Computer 3.2 NC Monitor Screen (For only the panel computer) Display items Details 7. Program position [Current position] – Tool compensation amount = [Program position] This displays the value obtained by subtracting the tool offset amount for that axis from the position actually being executed for each axis.
Page 269 3. Screen Operation When Using a Panel Computer 3.2 NC Monitor Screen (For only the panel computer) Display items Details 13. Feedrate (FC) During interpolation feed, the speed in the vector direction currently being moved in is displayed. During each axis independent feed, the speed of the axis with the highest speed is displayed.
Page 270: Selecting Nc No. And Part System
3. Screen Operation When Using a Panel Computer 3.2 NC Monitor Screen (For only the panel computer) 3.2.1 Selecting NC No. and Part System When the multiple part systems are applied, the display of various information for one part system such as counters, modals, etc.
Page 271 3. Screen Operation When Using a Panel Computer 3.2 NC Monitor Screen (For only the panel computer) (2) Select a part system A pull-down menu to select a part system will Press the part system select appear. button. (Ex.) Press $1. The information for the 3rd part system will Select the part system to be appear.
Page 272: Cautions
3. Screen Operation When Using a Panel Computer 3.2 NC Monitor Screen (For only the panel computer) 3.2.1.2 Cautions (1) The pull-down menu includes the NC name or part system name which can be selected when pressing the button. (2) The 1st part system will always be selected when selecting an NC. (3) Item “S”...
Page 273: 2-System Monitor Screen (For Only The Panel Computer)
3. Screen Operation When Using a Panel Computer 3.3 2-System Monitor Screen (For only the panel computer) 3.3 2-System Monitor Screen (For only the panel computer) The information for random two NC screens can be monitored at the same time in this screen. 1.Part system select button 2.NC select button 3.Workpiece...
Page 274 3. Screen Operation When Using a Panel Computer 3.3 2-System Monitor Screen (For only the panel computer) Display items Explanation 6. Axis status This displays the currently executed position and the status symbol when the position is at a specified position or status. #1 to #4 : 1st to 4th reference point position : Servo OFF state >...
Page 275: Cautions
3. Screen Operation When Using a Panel Computer 3.3 2-System Monitor Screen (For only the panel computer) 3.3.1 Cautions (1) The pull-down menu includes the NC name or part system name only which can be selected when pressing the button. (2) After the NC and part system were selected once, screen displays the NC and part system selected last.
Page 276: Data In/Out Screen (For Only The Panel Computer)
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4 Data In/Out Screen (For only the panel computer) In this screen, various NC data can be input or output between NC memory and user’s compact flash card mounted on the panel computer (Windows®...
Page 277 3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) (1) Display items Display items Details This displays the name of the selected part system. 1. Part system name This displays the name of the selected NC. 2.
Page 278: Selecting A Function
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4.1 Selecting a Function There are following functions in DATA IN/OUT screen. Function Details COPY Copies the file selected in Area A and pastes it in Area B. DELETE Deletes the file selected in Area A.
Page 279: Selecting A Device
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4.2 Selecting a Device Select a device to copy or delete files. The following device can be selected. Device Meaning NC MACHINE The NC unit displayed in the title bar is selected. Use the NC select button on the title bar to switch to another NC unit.
Page 280 3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) (2) Displayed contents The displayed contents depend on the selected device. Items Details Directory column When device is NC, “MACHINING PROGRAM” is displayed. When device is external peripheral device, the root directory of the device is displayed.
Page 281: Selecting A Directory
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4.3 Selecting a Directory Select a directory including the target file. Select a directory in Area A and Area B respectively. The selecting method depends on the selected device (NC and external peripheral device). (1) When an NC is selected A pull-down menu appears when touching “DIRECTORY”...
Page 282 3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) All the directories and their contents in the NC are as follows. Directory names Contents File names to be displayed MACHINING Machining program Files names are displayed with numbers following PROGRAM Files names are displayed in order.
Page 283: Selecting A File
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) (2) When device is a storage device such as a memory card Change directories following to the procedures as below. “DIRECTORY” column displays the current directory. Operation method : Touch the displayed item on the panel.
Page 284: Executing A Function
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4.5 Executing a Function Press EXECUTE menu to execute the selected function. EXECUTE menu is valid when the following conditions are satisfied. Area A Area B Function Device...
Page 285: Copying Files
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4.6 Copying Files This function is used to copy various data from the NC unit to a storage device such as a memory card, or vice versa.
Page 286 3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) File names in Direc- Copy destination Directory names Name of file in memory card NC unit tion selection state → Maintenance data ILLEGAL.ERR Not selected (not input) ILLEGAL.ERR →...
Page 287 3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) (4) When copying machining programs, the O No. (NC unit side) and file name (memory card side) are determined according to the following rules. Copy NC unit Copy source...
Page 288 3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4.6.1 Examples of Operation] (1) Copying multiple machining programs in a batch (NC unit to memory card) When "ALL" is designated for the copy source, all machining programs can be copied to one file. NC unit Memory card file O1000(TEST)
Page 289 3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) (2) Copying several machining programs in a file (Memory card to NC unit) A file containing several machining programs in one file, such as a file created with batch backup, can be copied to the NC unit with the COPY function.
Page 290 3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4.6.2 Keyboard Function The keyboard can be used to designate the copy destination file name in the COPY function. The keyboard function can be used under the following conditions. •...
Page 291: Deleting A File
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) (2) Explanation of each key 2 (Special keys) Operation The data set in the file name input column is input and the keyboard is closed. Enter The data set with the keyboard is canceled, and the keyboard is closed.
Page 292: Data Protection Function
3. Screen Operation When Using a Panel Computer 3.4 Data In/Out Screen (For only the panel computer) 3.4.8 Data Protection Function The data protection keys 1, 2 and 3, and the edit lock B and C data protection functions work in the same manner as the conventional input/output function.
Page 293: Setup/Maintenance Screen (For Only The Panel Computer)
3. Screen Operation When Using a Panel Computer 3. 5 Setup/Maintenance Screen (For only the panel computer) 3.5 Setup/Maintenance Screen (For only the panel computer) In this screen, the various information which are needed to setup and maintain the machine and NC system are displayed and set.
Page 294 3. Screen Operation When Using a Panel Computer 3. 5 Setup/Maintenance Screen (For only the panel computer) (2) Composition of displayed keyboard Composition of the displayed keyboard is shown below. Data setting keys Special keys Key type Keys Function Data setting keys These keys are used to set alphabetic characters (only capital letters), numbers, space, and symbols, etc.
Page 295 3. Screen Operation When Using a Panel Computer 3. 5 Setup/Maintenance Screen (For only the panel computer) (3) Precautions at connecting with both the NC-dedicated display unit and the panel computer A message appears on the panel computer ’ s title bar and menu area 2 when an NC- dedicated display unit is connected.
Page 296: Nc Alarm Guidance Screen (For Only The Panel Computer)
3. Screen Operation When Using a Panel Computer 3.6 NC Alarm Guidance Screen (For only the panel computer) 3.6 NC Alarm Guidance Screen (For only the panel computer) 3.6.1 NC Alarm Guidance Screen Guidance corresponding to the currently occurring alarm is displayed on this screen. By using this guidance information, the cause of the alarm can be pinpointed from the speculated factors, and the remedy methods can be determined.
Page 297 3. Screen Operation When Using a Panel Computer 3.6 NC Alarm Guidance Screen (For only the panel computer) (2) Menus Menu Details The guidance display page is scrolled up (↑) or down (↓). DOWN : Press when the guidance details match. : Press when the guidance details do not match.
Page 298 3. Screen Operation When Using a Panel Computer 3.6 NC Alarm Guidance Screen (For only the panel computer) Menu Details The WAVEFORM screen will open. WAVEFORM Refer to the "3.5.2 NC Alarm Screen (waveform display)". When the HISTORY menu is displayed, the guidance displayed up to that point will HISTORY appear.
Page 299 3. Screen Operation When Using a Panel Computer 3.6 NC Alarm Guidance Screen (For only the panel computer) Menu Details The guidance version is displayed. VER. This changes the function selection menu. MENU When EXIT is pressed, the currently saved alarm data will be erased. The alarms for EXIT which guidance has ended will be erased from the alarm selection list.
Page 300: Analyzing The Cause Of Alarms
3. Screen Operation When Using a Panel Computer 3.6 NC Alarm Guidance Screen (For only the panel computer) 3.6.1.1 Analyzing the Cause of Alarms An example of analyzing the alarm with this screen is explained in this section using the NC alarm "Power module error"...
Page 301: Nc Alarm Screen (Waveform Display)
3. Screen Operation When Using a Panel Computer 3.6 NC Alarm Guidance Screen (For only the panel computer) 3.6.2 NC Alarm Screen (waveform display) The waveform display screen will open when the WAVEFORM menu is pressed on the NC Alarm Guidance screen.
Page 302 3. Screen Operation When Using a Panel Computer 3.6 NC Alarm Guidance Screen (For only the panel computer) (2) Menus Menu Details The following display data setting items will appear. Setting Select the setting item by touching the line to be selected or by using the UP/DOWN cursor buttons.
Page 303 3. Screen Operation When Using a Panel Computer 3.6 NC Alarm Guidance Screen (For only the panel computer) Menu Details Two cursor signs will appear. Measure the time difference and data with these two Cursor cursor signs (A and B). The cursor signs can be moved with ← and → buttons. CH1 vertical axis data value CH2 vertical axis data value Cursor A horizontal axis time...
Page 304: Realtime Wave Screen (For Only The Panel Computer)
3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) 3.7 Realtime Wave Screen (For only the panel computer) Servo data/Spindle data waveform display tool of C64T has two modes; • The mode to display the waveform at the alarm occurrence. (Available for NC alarm guidance.) •...
Page 305 3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) (2) Menus The setting data of “Setting”, “TIME/Div”, and “Trigger” are retained during real time mode. Menu Details The following display data setting items will appear. Setting Select the setting item by touching the line to be selected or by using the UP/DOWN cursor buttons.
Page 306 3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) Menu Details Offset Set the vertical axis' basic position. (-999999999 to 999999999) Setting The setting can be changed with . The setting digit can be selected with 0 to 999999999 Displays the difference between the maximum value and the minimum...
Page 307 3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) Menu Details TriggerCh. Designate the channel to set a trigger. Trigger (CH1/CH2) Trigger Mode Designate the trigger mode. (single/repeat/free-run) “Single” means one-shot trigger. “Repeat”...
Page 308 3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) Menu Details Two cursor signs will appear. Measure the time difference and data with these two Cursor cursor signs (A and B). The cursor signs can be moved with ← and → buttons. CH1 vertical axis data value CH2 vertical axis data value Cursor A horizontal axis time...
Page 309 3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) Menu Details Output sample of CSV format. Save Data RealTime Setting:,CH1,CH2 Axis,Y1,X1 Data,SpeedFB, SpeedFB DataID,0,0 Data/Div,0,0 Offset,0,0 Time/Div,100 TriggerCH,CH1 TriggerMode,2,FreeRun TriggerType,4,Alarm TriggerLevel,0 TriggerEdge,0,None PreTrigger,0 StopType,2,Y Device StopDevice,23...
Page 310: Operation Example Of Waveform Display Tool
3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) 3.7.1 Operation Example of Waveform Display Tool Operation examples of Servo data and Spindle data Waveform Display tool are described below. 3.7.1.1 Real Time Waveform Display Press REALTIME WAVE DISP menu to use Servo data and Spindle data Waveform Display...
Page 311 3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) Press TIME/Div menu to display the setting screen. Set “100” as TIME/DIV value. SpeedFB SpeedFB Press Trigger menu to display the setting screen. Set as follows;...
Page 312: To Save The Waveforme Data
3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) 3.7.1.2 To Save the Waveforme Data Press Save Data on the screen. File Select dialog will open. File Select Select “CSV format” and press FIX Select file format.
Page 313: To Load The Waveform Data
3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) 3.7.1.3 To Load the Waveform Data Press Load Data menu. File Select dialog will open. Open Select the file including the waveform File : data to be loaded and press FIX \Memory Card2\DispWave\ button.
Page 314: To Change A Numerical Parameter
3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) 3.7.1.4 To Change a Numerical Parameter Press Setting menu to display the setting screen. Click “Offset” of CH1. Then the clicked item will be reversed. SpeedFB SpeedFB Press...
Page 315: Synchronous Tapping Error Display
3. Screen Operation When Using a Panel Computer 3.7 Realtime Wave Screen (For only the panel computer) 3.7.2 Synchronous Tapping Error Display The width and the angle of synchronous tapping error is obtained by the formulas shown below. [Synchronous tapping error width] Spindle position screw ×...
Page 316: Machine Operations
CHAPTER 2 MACHINE OPERATIONS Downloaded from ManualsNet.com search engine...
Page 317 This chapter explains the functions and operation method of the machine operation switches for operation (automatic operation and manual operation) by using the illustration of the machine operation panel. The actual machine operation and motion vary from one minute to another. Refer to the operation manual issued by the machine manufacturer.
Page 318: Operation State
1. Operation State 1.1 Operation State Transition Diagram 1. Operation State 1.1 Operation State Transition Diagram The NC unit operation state changes momentarily according to the program contents or signals from the operation panel or machine. The controller roughly classifies the operation state into power OFF, not ready, and ready.
Page 319: Not Ready
1. Operation State 1.3 Not Ready 1.3 Not Ready The operation preparation not ready state means that the system is not ready to run because of the NC unit itself or because of the machine, even though power is supplied to the NC unit control circuit. The READY lamp on the setting display unit is OFF.
Page 320: Automatic Operation Pause
1. Operation State 1.4 Ready 1.4.3 Automatic Operation Pause The automatic operation pause state means that operation or motion temporarily pauses during execution of one block during the automatic operation start. The AUTO PAUSE lamp on the machine operation panel is ON and the AUTO START lamp is OFF. (1) From automatic operation start to automatic operation pause (transition 7.) •...
Page 321: Indicator Lamps
2. Indicator Lamps 2.1 NC Unit Ready 2. Indicator Lamps 2.1 NC Unit Ready The NC UNIT READY lamp indicates that the NC unit is ready to run. This will light approx. one second after the NC power is turned ON. The lamp is turned OFF at emergency stop or when an alarm occurs in the drive or operation block.
Page 322: Reset Switch And Emergency Stop Button
3. Reset Switch and Emergency Stop Button 3.1 Reset switch 3. Reset Switch and Emergency Stop Button 3.1 Reset Switch The NC unit is reset by turning ON the RESET switch on the machine operation panel or the RESET key on the setting display unit. When the RESET switch or key is turned ON while the controller is running, the unit is placed in one of the following states.
Page 323: Operation Mode
4. Operation Mode 4.1 Mode Selection Switch 4. Operation Mode 4.1 Mode Selection Switch The MODE SELECT switch is used to determine the controller operation mode. Jog feed mode: Select the mode to move the controlled axis MODE SELECT consecutively at manual feedrate. MEMORY Rapid traverse feed mode: RAPID...
Page 324: Jog Feed Mode
4. Operation Mode 4.2 Jog Feed Mode 4.2 Jog Feed Mode The jog feed mode enables the machine to be moved consecutively at the feedrate set by using the MANUAL FEED RATE switch manually. The jog feed mode is started by using the FEED AXIS SELECT switch.
Page 325: Rapid Traverse Feed Mode
4. Operation Mode 4.3 Rapid Traverse Feed Mode 4.3 Rapid Traverse Feed Mode The rapid traverse feed mode enables the machine to be moved consecutively at rapid traverse feedrate manually. The rapid traverse feedrate can be changed in four steps by using the RAPID TRAVERSE OVERRIDE switch.
Page 326: Return To Reference Position Mode
4. Operation Mode 4.4 Return to Reference Position Mode 4.4 Return to Reference Position Mode This mode enables a given controlled axis to be returned to the defined position unique to the machine (reference position) manually. The first return to reference position after the NC power is turned on becomes the dog mode. In the second or later return to reference position, the dog mode or high speed return can be selected by setting a given parameter.
Page 327 4. Operation Mode 4.4 Return to Reference Position Mode Operation procedure Using the MODE SELECT switch, MODE SELECT select the return to reference position. MEMORY RAPID M D I TRAVERSE REFERENCE HANDLE POINT RETURN INCRE- MENTAL Using the RAPID TRAVERSE RAPID TRAVERSE OVERRIDE OVERRIDE switch, set any desired override value.
Page 328: Incremental Feed Mode
4. Operation Mode 4.5 Incremental Feed Mode 4.5 Incremental Feed Mode The incremental feed mode enables the controlled axis to be moved at a given distance selected by using the HANDLE/INCREMENTAL MAGNIFICATION switch at the manual feedrate when the FEED AXIS SELECT switch is on. Operation procedure Using the MODE SELECT switch, MODE SELECT...
Page 329: Handle Feed Mode
4. Operation Mode 4.6 Handle Feed Mode 4.6 Handle Feed Mode The controlled axis can be moved by turning the manual handle. The travel distance per graduation of the handle depends on how the HANDLE/INCREMENTAL MAGNIFICATION switch is set. The axis that can be moved by using the manual handle is determined by setting the HANDLE FEED AXIS SELECT switch.
Page 330: Memory Mode
4. Operation Mode 4.7 Memory Mode 4.7 Memory Mode In the memory mode, a work program registered in memory is called and automatic operation is executed. Operation procedure (Refer to the “Operation Search” Call the work program for memory section in the Operation Manual.) operation by using the setting and display unit.
Page 331: Mdi Operation Mode
4. Operation Mode 4.7 Memory Mode When machine motion is stopped by using the FEED HOLD switch, automatic operation will be restarted by turning on the CYCLE START switch. Memory operation terminates when M02 or M30 in the program is executed. The M02 or M30 lamp on the machine operator panel is turned on.
Page 332: Operation Panel Switches In Operation Mode
5. Operation Panel Switches in Operation Mode 5.1 Rapid Traverse Override 5. Operation Panel Switches in Operation Mode 5.1 Rapid Traverse Override Use the RAPID TRAVERSE OVERRIDE switch to override the rapid traverse feedrate in automatic or RAPID TRAVERSE OVERRIDE manual operation.
Page 333: Handle/Incremental Feed Magnification Factor
5. Operation Panel Switches in Operation Mode 5.4 Handle/Incremental Feed Magnification Factor 5.4 Handle/Incremental Feed Magnification Factor Use the HANDLE/INCREMENTAL MAGNIFICATION switch to set the travel distance specified when manual handle feed or incremental feed is made. The travel distances for each axis are listed below: (Up to 1000 can be set for handle feed.) Handle Incremental...
Page 334: Cycle Start And Feed Hold
5. Operation Panel Switches in Operation Mode 5.7 Cycle Start and Feed Hold 5.7 Cycle Start and Feed Hold Use the CYCLE START switch to start automatic FEED HOLD CYCLE START operation (memory, tape, or MDI). Automatic operation is executed by turning on the switch. Use also the switch for restart from stop by the FEED HOLD switch or the automatic operation stop state.
Page 335: Operation Panel Switch Functions
6. Operation Panel Switch Functions 6.1 All Axes Machine Lock 6. Operation Panel Switch Functions 6.1 All Axes Machine Lock (1) When the "ALL AXES MACHINE LOCK" switch is turned ON, the NC commands for the manual operation or automatic operation movement can be executed without moving the machine. The current position display on the setting and display unit will be counted.
Page 336: Dry Run
6. Operation Panel Switch Functions 6.5 Dry Run 6.5 Dry Run (1) When the DRY RUN switch is turned on, the feedrate set by using the MANUAL FEED RATE switch takes precedence over the programmed feedrate (F). 6.6 Manual Override (1) When the MANUAL OVERRIDE switch is turned on, the override value set by using the FEED OVERRIDE switch takes precedence over the value set by using the MANUAL FEED RATE switch.
Page 337: Optional Block Skip
6. Operation Panel Switch Functions 6.9 Optional Block Skip 6.9 Optional Block Skip When the OPTIONAL BLOCK SKIP switch is turned on, a block which begins with a slash ( / ) is skipped; when the switch is off, the block is executed. This enables the operator to specify whether or not a block beginning with a slash ( / ) code is executed.
Page 338: Manual Absolute
6. Operation Panel Switch Functions 6.10 Manual Absolute 6.10 Manual Absolute When the MANUAL ABSOLUTE switch is turned on, the program coordinate system is updated by manual tool move distance. If the switch is off, the program coordinate system is updated by manual tool move distance.
Page 339: Error Detect
6. Operation Panel Switch Functions 6.11 Error Detect 6.11 Error Detect For positioning (G00), machine deceleration check is made before next block move is started. For cutting (G01, G02, or G03), the next block is started before the machine reaches the move command end point.
Page 340: Handle Interruption
6. Operation Panel Switch Functions 6.15 Handle Interruption 6.15 Handle Interruption 6.15.1 Outline Section 6.14 explains automatic handle interruption, which enables the operator to interrupt movement using the manual handle in automatic modes (memory, MDI). (This is an optional function.) Tool Interrupt Handle feed...
Page 341: Interruption Effective Axis
6. Operation Panel Switch Functions 6.15 Handle Interruption 6.15.3 Interruption Effective Axis (1) Automatic handle interruption is enabled only for axes to which manual handle axis selection has been input. (2) Automatic handle interruption is enabled for a maximum of three axes. (The number of axes is restricted by the number of handles.) 6.15.4 Axis Movement Speed Resulting from Interruption (1) The movement speed of the axis for which handle interruption is executed, may exceed the...
Page 342: Path Resulting After Handle Interruption
6. Operation Panel Switch Functions 6.15 Handle Interruption 6.15.5 Path Resulting After Handle Interruption (1) For incremental value (G91) mode The locus deviates from the program path by the distance of interruption. (See the figure below.) Program path (G91 X_ Y_ ;) Path after interruption Distance of interruption by manual handle Path after interruption...
Page 343 6. Operation Panel Switch Functions 6.15 Handle Interruption Absolute value update conditions for automatic handle interruption MONITOR 2 screen Absolute data update manual interruption distance display Parameter Absolute value is Not updated. Parameter "1" updated. "#1061 intabs" "1" "1145 I_abs" Absolute value is not (Every axis) Updated.
Page 344: Handle Interruption In Tool Radius Compensation
6. Operation Panel Switch Functions 6.15 Handle Interruption Program path (G90 X_ Y_ ;) Path after interruption Distance of interruption by manual handle Program path (G90 X_ Y_ ;) Distance of interruption Path after interruption in block execution Distance of interruption in block execution Path after interruption （...
Page 345 6. Operation Panel Switch Functions 6.15 Handle Interruption Program path Tool path Locus after interruption Distance of interruption by manual handle Path after interruption (Incremental value mode, continuous operation) Program path Tool path Tool radius Path after interruption Distance of interruption by manual handle Path after interruption (Absolute value mode, program absolute...
Page 346: Interrupt Amount Reset
6. Operation Panel Switch Functions 6.15 Handle Interruption Program path Tool path Locus after interruption Distance of interruption by Path after interruption manual handle (Absolute value mode, program absolute value update valid, continuous operation) 6.15.7 Interrupt Amount Reset Interrupt amount is reset when (1) dog reference position return is executed;...
Page 347: Operation Sequence
6. Operation Panel Switch Functions 6.15 Handle Interruption 6.15.8 Operation Sequence An operation example is given where automatic operation of XYZ axes is executed in the memory operation mode and the Z axis is used as a handle interrupt axis. Perform automatic operation.
Page 348: Deceleration Check
6. Operation Panel Switch Functions 6.16 Deceleration Check 6.16 Deceleration Check (1) Function With the deceleration check function, a deceleration stop is executed at the block joints before the next block is executed, preventing corner roundness by reducing the machine shock that occurs when the control axis feedrate is suddenly changed.
Page 349: Maintenance
CHAPTER 3 MAINTENANCE Downloaded from ManualsNet.com search engine...
Page 350: Various Switches
1. Various Switches 1.1 Layout of Rotary Switches on Control Unit 1. Various Switches 1.1 Layout of Rotary Switches on Control Unit <NC body> LED1 LED2 SERVO1 SERVO2 DC24V IN IC CARD HANDLE SIO TERMINAL SKIP Bottom view Front view III - 1 Downloaded from ManualsNet.com...
Page 351 1. Various Switches 1.1 Layout of Rotary Switches on Control Unit <SVJ2 Series drive unit> The axis No. must be set with the rotary switches before turning the power ON. The rotary switch setting is validated when the power is turned ON. Rotary switch Set axis No.
Page 352 1. Various Switches 1.1 Layout of Rotary Switches on Control Unit <CV Series power supply> The rotary switch (SW1) is set according to the following table. SW1. CV usage state setting During operation with contactor (deposits are detected) During operation without contactor Setting prohibited Charge lamp...
Page 353: Startup And Adjustment Procedures
2. Startup and Adjustment Procedures 2.1 Checking the Connection 2. Startup and Adjustment Procedures 2.1 Checking the Connection Refer to the Connection Manual and check the connection of each unit and communication terminal, etc. Pay special attention to the position of the input power supply and connectors, etc. It is recommended to leave the servo motor and spindle motor power cables disconnected until setting of the parameters, etc., is completed.
Page 354 2. Startup and Adjustment Procedures 2.2 Setting the Various Switches Procedure (a) Turn the C6/C64 controller power OFF. (To set the station No.) Setting of rotary switches (CS1, CS2) and slide switch (SW1) Rotary switch (CS1) :0 to D setting mode for multiple C6/C64 controllers Slide switch (SW) :OFF to ON setting mode for multiple C6/C64 controllers...
Page 355 2. Startup and Adjustment Procedures 2.2 Setting the Various Switches (3) Remote I/O unit setting switches A lever type switch (DS1) and rotary switch (CS) are provided at the front center of the remote I/O unit. The DX100 has one each of these switches, and the DX110/120 has two each of these switches. Set the two levers of all DS1 switches to "OFF: left side".
Page 356: Turning The Power On, Initializing The Memory, And Setting The Parameters
2. Startup and Adjustment Procedures 2.3 Turning the Power ON, Initializing the Memory, and Setting the Parameters 2.3 Turning the Power ON, Initializing the Memory, and Setting the Parameters (1) Turning the power ON Always check the cable connections, etc., before turning the power ON. Take special care to the power system connection state.
Page 357: Adjustment Of Dog-Type Reference Point Return
3. Adjustment of Dog-type Reference Point Return 3.1 Outline 3. Adjustment of Dog-type Reference Point Return 3.1 Outline The relative position detection and absolute position detection type position detection systems are available. The methods of returning to the reference point include the dog-type reference point return and the dogless-type reference point return.
Page 358 3. Adjustment of Dog-type Reference Point Return 3.2 Dog-type Reference Point Return (2) Reference point The reference point is the point positioned to when the dog-type reference point return is executed. Note that a separate setting method is used for the absolute position detection. The reference point is the point positioned to with the manual reference point return and G28 command in the machining program.
Page 359: Reference Point Return Parameters
3. Adjustment of Dog-type Reference Point Return 3.3 Reference Point Return Parameters 3.3 Reference Point Return Parameters (1) Reference point return operation and parameter related drawing #2025 G28rap G28 rapid traverse rate #2030 dir (−) Reference point return direction Reference point (Position returned to with the zero point return #2026 G28crp Approach speed...
Page 360 3. Adjustment of Dog-type Reference Point Return 3.3 Reference Point Return Parameters (5) Grid mask amount (#2028 grmask) The electrical zero point is the first grid point after the dog is kicked. If the grid point is at the position where the near-point dog is kicked, the electrical zero point will be the grid point at the position where the dog is kicked because of the delay of the limit switch operation.
Page 361 3. Adjustment of Dog-type Reference Point Return 3.3 Reference Point Return Parameters Grid mask amount calculation expression Grid space Grid space Grid mask amount = Grid amount − When < Grid amount Reference point (Position returned to with the zero point return command) Electrical zero point Near-point dog...
Page 362 3. Adjustment of Dog-type Reference Point Return 3.3 Reference Point Return Parameters (6) Grid space (#2029 grspc) This parameter sets the distance between grids. The normal grid space is the ball screw pitch (SETUP PARAM. #2218 PIT) value or the movement amount per motor rotation set as a mm unit.
Page 363 3. Adjustment of Dog-type Reference Point Return 3.3 Reference Point Return Parameters (7) Reference point return direction (#2030 dir (−)) This parameter sets the direction to move after the limit switch kicks the dog causing a deceleration stop during dog-type reference point return. The direction is either positive "0" or negative "1".
Page 364: Dog-Type Reference Point Return Adjustment Procedures
3. Adjustment of Dog-type Reference Point Return 3.4 Dog-type Reference Point Return Adjustment Procedures 3.4 Dog-type Reference Point Return Adjustment Procedures Adjust the dog-type reference point return with the following steps. (1) Set the zero point return parameter. Set the reference point shift amount to 0. Set the grid mask amount to 0.
Page 365: Absolute Position Detection System
4. Absolute Position Detection System 4.1 Outline 4. Absolute Position Detection System 4.1 Outline The absolute position detection function detects the machine movement amount while the power is OFF. This allows automatic operation to be started without carrying out zero point return after the power is turned ON.
Page 366: Starting Up The Absolute Position Detection System
4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System The zero point must be initialized before the absolute position detection system is started up. The coordinate system is established and operation is enabled when the zero point is initialized. (1) Operation when absolute position is not established If the zero point has not been initialized even once or if the absolute position is lost, the following alarm and non-initialized axis will be output.
Page 367 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System (3) Zero point initialization The zero point is initialized using the ABS POSITION SET screen and JOG or handle. The execution status of the initialization process is displayed at "STATE" on the ABS POSITION SET screen.
Page 368 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System "Basic machine Machine zero point coordinate zero point" Machine end stopper Grid point (Mechanical basic (Electrical basic position) #2037 "G53ofs" position) "TO END" "#2 ZERO" (#2059 zerbas = 1) "#2 ZERO"...
Page 369 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System (b) Automatic initialization With this method, the axis is pushed against the machine end stopper, and can be used when the "INIT-SET" mode is selected. This method has the following features compared to the manual initialization method.
Page 370 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System Automatic initialization start point Pushing speed Machine zero "Basic machine point coordinate zero point" Grid point (Electrical basic position) "TO END" Machine end stopper (Mechanical basic position) #2037 "G53ofs"...
Page 371 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System (Note 6) Automatic initialization cannot be started in the following cases. The message "T01 CAN'T CYCLE ST" will appear if starting is attempted. • When "#0 INIT. SET" is not set. •...
Page 372 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System Marked point alignment method With this method, the axis is aligned to the machine's basic point (marked point) using handle or JOG. Set the following parameters before initializing the zero point. (Refer to the Appendices for details.) #2050 absdir :Base point of Z-direction #2054 clpush :Current limit...
Page 373 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System (Note 1) If the grid point is not passed even once after the power is turned ON before setting the origin point, the message "NOT PASS" will appear. In this case, return one grid back, and repeat from step 6).
Page 374 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System (b) Setting the reference point The reference point can be set as shown below by setting the "#2037 G53ofs". (Example 1) To set the reference point to the same position as the basic machine coordinate system zero point.
Page 375 4. Absolute Position Detection System 4.3 Starting Up the Absolute Position Detection System (5) Zero point initialization for dog type absolute position detection By executing dog type reference point return with the manual reference point return mode or automatic reference point return command (G28), the zero point will be initialized. The execution stage of the initialization will be showed in the STATE column of the "ABS POSITION SET"...
Page 376: Zero Point Initialization For Auxiliary Axis
5. Zero Point Initialization for Auxiliary Axis 5.1 Dog-type Reference Point Return for Auxiliary Axis 5. Zero Point Initialization for Auxiliary Axis The following two methods can be used for zero point initialization for auxiliary axis. • Method by commanding from PLC •...
Page 377 5. Zero Point Initialization for Auxiliary Axis 5.1 Dog-type Reference Point Return for Auxiliary Axis (3) The servo amplifier recognizes the first Stop grid point after the dog signal turns ON as the electrical zero point. ∆ ∆ ∆ ∆ ▲...
Page 378 5. Zero Point Initialization for Auxiliary Axis 5.1 Dog-type Reference Point Return for Auxiliary Axis (3) Supplemental remarks Setting Default Abbrev. Parameter name Unit Explanation range value ∗ Cont1 #101 Control parameter 1 This is a HEX setting parameter. Set bits without a description to their default values.
Page 379: Absolute Position Detection For Auxiliary Axis
5. Zero Point Initialization for Auxiliary Axis 5.2 Absolute Position Detection for Auxiliary Axis 5.2 Absolute Position Detection for Auxiliary Axis 5.2.1 Dog-type Reference Point Return Method The coordinate zero point is established with the dog-type reference point return operation. The operation method is the same as the dog-type reference point return using the incremental system.
Page 380 5. Zero Point Initialization for Auxiliary Axis 5.2 Absolute Position Detection for Auxiliary Axis (2) Supplemental remarks The adjustment of the auxiliary axes is [AUX-MON< 1>] AUX1 ALARM/DIAGN 10. 1/ n carried out in the <OPE> area on the <MON> <COND>...
Page 381 5. Zero Point Initialization for Auxiliary Axis 5.2 Absolute Position Detection for Auxiliary Axis Function Operation key Details Normal rotation This starts the rotation in the forward run direction. The rotation will stop if this key is pressed while starting. Reverse rotation This starts the rotation in the reverse run direction.
Page 382: Dogless-Type Marked Point Alignment Method
5. Zero Point Initialization for Auxiliary Axis 5.2 Absolute Position Detection for Auxiliary Axis 5.2.3 Dogless-type Marked Point Alignment Method Marked point The absolute position origin point is determined by Electrical zero setting the axis to the marked point within the Electrical zero point when point when bit3 = 0 machine’s moveable range.
Page 383 5. Zero Point Initialization for Auxiliary Axis 5.2 Absolute Position Detection for Auxiliary Axis (2) Supplemental remarks The adjustment of the auxiliary axes is [AUX-MON< 1>] AUX1 ALARM/DIAGN 10. 1/ n carried out in the <OPE> area on the <MON> <COND>...
Page 384 5. Zero Point Initialization for Auxiliary Axis 5.2 Absolute Position Detection for Auxiliary Axis Function Operation key Details Normal rotation This starts the rotation in the forward run direction. The rotation will stop if this key is pressed while starting. Reverse rotation This starts the rotation in the reverse run direction.
Page 385: Stored Stroke Limit
6. Stored Stroke Limit 6. Stored Stroke Limit (1) Outline Three tool entry prohibited ranges can be set with stored stroke limit I, stored stroke limit II or IIB and stored stroke limit IB. Part of the prohibited range on the outside of soft limit I can be validated with stored stroke limit IC.
Page 386 6. Stored Stroke Limit (2) Detailed explanation The stored stroke limit sets a prohibited range with the parameters or program command. The minimum and maximum values of the prohibited range are set as the coordinate value (radius value) on the machine coordinate system for each axis. The stroke is not checked for axes set to the same value.
Page 387: Stored Stroke Limit I
6. Stored Stroke Limit 6.1 Stored Stroke Limit I 6.1 Stored Stroke Limit I This is a stroke limit function used by the machine maker. The boundary is set with the parameters (axis specification parameters "#2013 OT–" and "#2014 OT+"). The outside of the set boundary is the prohibited range.
Page 388: Stored Stroke Limit Ii
6. Stored Stroke Limit 6.2 Stored Stroke Limit II 6.2 Stored Stroke Limit II The boundary is set with the parameters (axis parameters ) or #8204 OT-CHECK-N #8205 OT-CHECK-P with the program commands. Either the inside or the outside of the set boundary is the prohibited range.
Page 389 6. Stored Stroke Limit 6.2 Stored Stroke Limit II (1) Stored stroke limit II (When prohibited range is on outside) When used with the stored stroke limit I function, the confined range designated by the two functions becomes the moveable range. Point 1 The following values are set Point 3...
Page 390: Stored Stroke Limit Ib
6. Stored Stroke Limit 6.3 Stored Stroke Limit IB 6.3 Stored Stroke Limit IB The boundary is set for each axis with the parameters (axis parameters "#2061 OT_1B-" and "#2062 OT_1B+"). The inside of the set boundary is the prohibited range. Point 1 The following values are set Point 5...
Page 391: Stored Stroke Limit For Rotation Axis
6. Stored Stroke Limit 6.5 Stored Stroke Limit for Rotation axis 6.5 Stored Stroke Limit for Rotation axis Use the stored stroke limit I and II for rotary axes. The area regarded as the prohibited range must be located between the maximum value and the minimum value, moreover, excluding the zero point of the basic machine coordinate system.
Page 392: Cautions
6. Stored Stroke Limit 6.6 Cautions 6.6 Cautions (1) When the maximum value and minimum value of the stored stroke limit's prohibited range are set to the same value, note that the following will occur. (a) When the maximum value and minimum value are set to 0, if the outside is the prohibited range, the entire range will be prohibited.
Page 393: Daily Maintenance And Periodic Inspection
7. Daily Maintenance and Periodic Inspection 7.1 Daily Inspection 7. Daily Maintenance and Periodic Inspection 7.1 Daily Inspection 7.1.1 Checking the External View (1) Machine oil (cutting oil, lubrication oil) have been scattered onto the servomotor, detector, or control unit, or is leaking. (2) Damage is found on the cables of the movable blocks, or the cables are twisted.
Page 394: Maintenance Items
7. Daily Maintenance and Periodic Inspection 7.3 Maintenance Items 7.3 Maintenance Items Maintenance is categorized into daily maintenance items (items to be carried at set intervals) and periodic maintenance (replacement of parts when life is reached). Some parts will not function in a hardware manner when the life is reached, so these should be replaced before the life is reached.
Page 395: Ic Card
7. Daily Maintenance and Periodic Inspection 7.3 Maintenance Items (2) Other precautions for use (a) Backlight life The life of the backlight is 25,000 hours/25°C. (Time for luminance to drop to 50% of the initial value.) The backlight life is dependent on the temperature. The life tends to be shorter when used continuously at lower temperatures.
Page 396: Fault Diagnosis And Action
8. Fault Diagnosis and Action 8.1 Checking the Fault Occurrence Status 8. Fault Diagnosis and Action 8.1 Checking the Fault Occurrence Status Check the following: • When did the fault occur? • During what operation did the fault occur? • What fault occurred? (1) When did the fault occur? Time of day when the fault occurred.
Page 397: Fault Examples
8. Fault Diagnosis and Action 8.2 Fault Examples 8.2 Fault Examples When there is a problem or dissatisfaction with the system operation, check the following items before contacting the service center. − Fault examples − • The power cannot be turned ON. •...
Page 398 8. Fault Diagnosis and Action 8.2 Fault Examples (1) Problems related to the power supply The power does not turn ON. Cause Remedy The door interlock is applied. If the control panel door is not completely closed, close it. If the door interlock is applied even when the door is closed, the door interlock circuit is damaged.
Page 399 8. Fault Diagnosis and Action 8.2 Fault Examples (2) Problems when starting the system The NC does not start up correctly. Cause Remedy 8 is displayed on the control unit Check that the rotary switch CS1 (left side) is set to 0. 7-segment display LED1 (left side).
Page 400 8. Fault Diagnosis and Action 8.2 Fault Examples (3) Problems related to remote I/O The communication alarm LED ALM (red) lights. Cause Remedy The remote connection cable is Check the connection of the R211 cable between the NC not connected. control section and remote I/O unit.
Page 401 8. Fault Diagnosis and Action 8.2 Fault Examples (5) Others Check the following. • Is the mode selected correctly? • Are the starting conditions satisfied? (Depending on the machine, the start may be locked until the specified conditions are satisfied. Check with the instruction manual issued by the machine manufacturer.) •...
Page 402: Maintenance Functions
9. Maintenance Functions 9.1 Data Input/Output Function 9. Maintenance Functions The machining programs, parameters and tool data, etc., are saved in the memory. However, these contents could be lost due to the battery life, etc. To avoid total loss, save the machining programs, tool data and parameters in an input/output device.
Page 403 9. Maintenance Functions 9.1 Data Input/Output Function Table data 1 (No.100~149) Data details ALL output System common parameters ALL1 Axis independent parameters (including PLC axis) Machine error offset data, offset amount PLC constants, work counter (R4500 to R4599) PLC timer PLC counter Bit selection parameter (R4600 to R4647) (Not used)
Page 404 9. Maintenance Functions 9.1 Data Input/Output Function Table data 3 (No.200~ 231) Data details ALL output M system L system ALL2 Tool length offset (shape) Tool offset (X shape) Tool length offset (wear) Tool offset (X wear) Tool radius offset (shape) Tool offset (Z shape) Tool radius offset (wear) Tool offset (Z wear)
Page 405: Data Input/Output By Rs-232C
9. Maintenance Functions 9.2 Data Input/Output by RS-232C 9.2 Data Input/Output by RS-232C 9.2.1 Data Format The output format of continuous data (batch output data) is as follows: III - 56 Downloaded from ManualsNet.com search engine...
Page 406: Data Output
9. Maintenance Functions 9.2 Data Input/Output by RS-232C 9.2.2 Data Output (1) Explanation of function When the user PLC is stopped, the various data can be converted from HEX to ISO/EIA and output to the external RS-232C device on the output screen. User PLC stopping operation This function can be used only when the user PLC is stopped.
Page 407 9. Maintenance Functions 9.2 Data Input/Output by RS-232C (2) Data output operation procedure Data output Stop user PLC. Confirm output device ALL1 connection. ALL2 ALL3 Select output screen. Data No. # (99) Data ( Setting and input E01 SETTING ERROR E03 NO.
Page 408 9. Maintenance Functions 9.2 Data Input/Output by RS-232C (3) Example of data output operation Confirm that the user PLC is stopped. Connect the output device. Call out the data output screen. DIAGN MENU OUTPUT IN/OUT 1) The data output screen will display. Group output of data (ex.) ALL1: Plain data (Parameter, R register, workpiece offset, backup data.) Set 99 in 9 9 setting area, and...
Page 409: Data Input And Compare
9. Maintenance Functions 9.2 Data Input/Output by RS-232C Output of independent data Set 9 9 in the # setting area, and the No. of the data to be output in the data setting area. (Ex. Common variable) # (99) DATA ( 209) Press INPUT...
Page 410 9. Maintenance Functions 9.2 Data Input/Output by RS-232C (2) Data input operation procedure Data output Stop user PLC. Confirm input device connection. Select output screen. # (99) Data ( Setting and input E06 NO SPEC Setting OK? E24 PLC RUN E86 INPUT DATA ERR "DATA IN Start data input.
Page 411 9. Maintenance Functions 9.2 Data Input/Output by RS-232C (3) Example of data input operation Confirm that the user PLC is stopped. Connect the input device. Call out the data input screen. DIAGN MENU INPUT IN/OUT 1) The data input screen will display.
Page 412 9. Maintenance Functions 9.2 Data Input/Output by RS-232C (4) Data compare operation procedure Data compare Stop user PLC. Confirm input device connection. Select output screen. # (99) Data ( Setting and input E06 NO SPEC Setting OK? E24 PLC RUN E86 INPUT DATA ERR "COMPARE Start data compare.
Page 413 9. Maintenance Functions 9.2 Data Input/Output by RS-232C (5) Example of data input operation Confirm that the user PLC is stopped. Connect the input device. Call out the data input screen, and enter the compare mode. # (10) data ( INPUT 1) The compare mode is canceled when the screen is changed,...
Page 414: Data Input/Output Using Flash Ata Card
9. Maintenance Functions 9.3 Data Input/Output Using Flash ATA Card 9.3 Data Input/Output Using Flash ATA Card The data can be collectively input/output or compared in ATA CARD IN/OUT screen under the user PLC stop state. 9.3.1 Procedure to Use Flash ATA Card (1) Stop the user PLC.
Page 415 9. Maintenance Functions 9.3 Data Input/Output Using Flash ATA Card (4) Select the operation (input/output/comparison) s : Eight or less alphanumeric setting, extension (may not include extension in some cases) n : Data type No. (100 to 149, 150 to 199 200 to 231, 250 to 299) k : Character string set in 3rd setting area at "#10 DATA"...
Page 416: Appendices
CHAPTER 4 APPENDICES Downloaded from ManualsNet.com search engine...
Page 417: Appendix 1. Examples Of Rs-232C I/O Device Parameter Settings And Cable Connections
1. Examples of RS-232C I/O Device Parameter Settings and Cable Connections Appendix 1. Examples of RS-232C I/O Device Parameter Settings and Cable Connections I/O device Tape Floppy disk Tape reader Printer Floppy disk Floppy disk puncher (Tanaka (Mitsubishi) (Mitsubishi) (Kyoritsu) (Mitsubishi) (Mitsubishi) Business)
Page 418: Appendix 2. Registering And Editing Fixed Cycle Programs
2. Registering and Editing Fixed Cycle Programs 2.1 Parameter for Fixed Cycle Operation Appendix 2. Registering and Editing Fixed Cycle Programs The fixed cycle subprogram can be input, output and edited. CAUTION Do not change the fixed cycle program without prior consent from the machine maker. 2.1 Parameter for Fixed Cycle Operation The fixed cycle subprogram data is input, output and edited with the DATA IN/OUT screen and EDIT screen in the same manner as the normal user-created machining program.
Page 419: Standard Fixed Cycle Subprogram
2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram 2.5 Standard Fixed Cycle Subprogram (1) Lathe specifications Automatic tool length measurement End face cutoff pattern cycle O370 AUTO-TLM O740 FACE-PATC G31Z#5F#3 IF[ROUND[ABS[#2-[##10*#11-#12]]]GT#8]GOTO IF[ABS[#2]GT0]GOTO10 #14=1 IF[ROUND[##10*#11-#12]EQ#4]GOTO1 N10#13=#3 ##9=##10-#12/#11-#2/#11+##9 IF[#15NE0]GOTO11 #3003=#1 #13=#3-#5...
Page 420 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram Straight cutting pattern cycle O750 STRAIGHT-PATC IF[ABS[#1]GT0]GOTO10 #14=1 N10#13=#4 IF[#15NE0]GOTO11 #13=#4-#5 N11#16=0 #10=0 #11=#3 #10=#10+#3 IF[ABS[#10]GE[ABS[#2]]]GOTO1 G01Y#11 G00Y#6 #11=#3-#6 END2 N1G01Y#2-#10+#11 IF[#15EQ0]GOTO20 IF[#16EQ0]GOTO21 N20G00X#5 N21#16=1 G00Y-#2 IF[#14]GOTO3 #12=#12+#4 IF[ABS[#12]LT[ABS[#1]]]GOTO2 #14=1 #13=#1-#12+#13...
Page 421 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram Compound thread cutting cycle O760 THREAD-PATC #12=1 IF[#14GT0]GOTO5 #13=#9 #13=#13+#6 IF[ABS[#13]GE[ABS[#8]]]GOTO1 IF[ABS[#13]LT[ABS[#5]]]GOTO4 #16=1 #13=#5 #13=#8 #14=1 N1#11=#13 N4G00X#10-#1 IF[ABS[#11]LT[ABS[#4-#5]]]GOTO2 N91#40=91#41=#5001#42=#5002 #11=#4-#5 G00Y#2+#3-#4+#13-#15+#11 #14=1 G33X#1-#10Y-#3+#15M96.101P1000D3 N2#17=#11 G00Y-#2+#4-#13-#11M97.101 #10=ROUND[[#11+#5]*#7] END2 IF[[#10XOR#1]GE0]GOTO20 N5G00X-#1 #10=-#10...
Page 422 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram 2-part system simultaneous G76.1 compound thread cutting cycle O761 THREAD-PATC-2SYS. #16=1 N761!L10 N7#13=#11+#8 #12=1 N8#11=#13 #13=#9 IF[ABS[#11]LT[ABS[#4-#5]]]GOTO9 IF[ABS[#13]GE[ABS[#8]]]GOTO1 #11=#4-#5 #16=1 #14=1 #13=#8 N9#10=ROUND[[#17-#11]*#7] N1#11=#13 IF[[#10XOR#1]GE0]GOTO6 IF[ABS[#11]LT[ABS[#4-#5]]]GOTO2 #10=-#10 #11=#4-#5 N6#10=#10+#20 #14=1 G00X-#1+#10+#18...
Page 423 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram 2-part system simultaneous G76.2 compound thread cutting cycle O762 THREAD-PATC-2SYS. #14=1 N762!L10 N9#10=ROUND[[#17-#11]*#7] #12=1 IF[[#10XOR#1]GE0]GOTO6 #13=#9 #10=-#10 IF[ABS[#13]GE[ABS[#8]]]GOTO1 N6#10=#10+#20 #16=1 IF[[#27EQ1]AND[#29EQ1]]GOTO24 #13=#8 IF[[#27EQ2]AND[#29EQ0]]GOTO24 N1#11=#13 IF[[#27EQ2]AND[#28EQ1]]GOTO23 IF[ABS[#11]LT[ABS[#4-#5]]]GOTO2 G00X-#1+#10+#21 #11=#4-#5 GOTO24 #14=1 N23G00X#10...
Page 424 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram Straight cutting cycle Thread cutting cycle O770 STRAIGHT-TURNING O780 THREAD-CUTTING IF[[#1EQ0]OR[#2EQ0]]GOTO1 IF[[#1EQ0]OR[#2EQ0]]GOTO1 Y#2+#7 N90#40=90#41=#5001#42=#5002 G1X#1Y-#7 Y#2+#7 Y-#2 G33X#1Y-#7F#9E#10M96.101P1000D3 G0X-#1 G0Y-#2M97.101 N1M99 X-#1 N1M99 End face cutoff cycle Deep hole drilling cycle B O790 FACE-CUTTING O830...
Page 425 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram G83.2 Deep hole drilling cycle 2 G83.1 Deep hole drilling cycle A G87.1 O832 DEEP-DRILL-CYCLE-2 O831 DRILL-CYCLE-A IF[#30]GOTO2 IF[#30]GOTO3 M#24 #3003=#8OR1 #29=0#28=#11 #29=#12#28=0#26=0 G0Z#2 #2=##5#3003=#8OR1 IF[#12NE#0]GOTO1 IF[#11EQ#0]GOTO2 #29=#29+#11 N1#28=#28-#12#26=-#28-#29 IF[ABS[#29]GE[ABS[#3]]]GOTO1 IF[ABS[#28]GE[ABS[#3]]]GOTO2...
Page 426 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram Tap cycle Boring cycle O840 TAP-CYCLE O850 BORING-CYCLE IF[#30]GOTO2 IF[#30]GOTO2 M#24 M#24 #2=##5#3003=#8OR1#3004=#9OR3 #2=##5#3003=#8OR1 G1Z#3 G1Z#3 G4P#4 G4P#4 #3003=#8 #3900=1 Z-#3F#23 G1Z-#3 F#22 #3004=#9 IF[#24EQ#0]GOTO1 M#24+1 #3003=#8 G4P#21 IF[#24EQ#0]GOTO1 N1G0Z-#2 M#24+1...
Page 427 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram (2) Machining center specifications Drill, spot drill Drill, counter boring O810 DRILL O820 COUNTER-BORING IF[#30]GOTO1 IF[#30]GOTO1 Z#2G#6H#7 Z#2G#6H#7 #2=##5#3003=#8OR1 #2=##5#3003=#8OR1 G1Z#3 G1Z#3 #3003=#8 G4P#4 G0Z-#3-#2,I#23 #3003=#8 N1M99 G0Z-#3-#2,I#23 N1M99 Deep hole drill cycle Tap cycle...
Page 428 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram Boring 1 Boring 2 O850 BORING-1 O860 BORING-2 IF[#30]GOTO1 IF[#30]GOTO1 Z#2G#6H#7 Z#2G#6H#7 #2=##5#3003=#8OR1 #2=##5#3003=#8OR1 G1Z#3 G1Z#3 #3003=#8 G4P#4 Z-#3 G0Z-#2,I#23 G0Z-#3-#2 N1M99 #3003=#8 N1M99 Back boring Boring 3 O870 BACK-BORING O880...
Page 429 2. Registering and Editing Fixed Cycle Programs 2.5 Standard Fixed Cycle Subprogram Step cycle Reverse tap cycle O831 STEP-CYCLE O841 COUNTER-TAP-CYCLE IF[#30]GOTO2 0 IF[#30]GOTO9 #29=0#28=#11 Z#2G#6H#7 Z#2G#6H#7 #2=##5#3003=#8OR1#3004=#9OR3 #2=##5#3003=#8OR1 IF[#11]GOTO1 GOTO2 #29=#29+#11 IF[ABS[#29]GE[ABS[#3]]]GOTO1 IF[#14]GOTO5 G1Z#28 N2G1Z#3 G4P#4 GOTO7 G0Z-#14 #28=#11+#14 #29=0#28=#11 END1 N1G1Z#3-#29+#28...
Page 430 3. List of Function Codes IV - 14 Downloaded from ManualsNet.com search engine...
Page 431: Appendix 4. List Of Command Value Ranges
4. List of Command Value Ranges Appendix 4. List of Command Value Ranges Item Command value range Minimum input setting unit 0.001 Maximum stroke ±99999.999mm (value on machine coordinate system) Maximum command value ±99999.999mm Rapid traverse rate 1 to 1000000mm/min Cutting feed rate 1 to 1000000mm/min 2nd zero point offset...
Page 432: Appendix 5. Data Protection
5. Data Protection 5.1 Data Protection Key Appendix 5. Data Protection 5.1 Data Protection Key Data protection keys can inhibit data from being set or erased. There are three types of data protection keys as shown below (the key names depend on the machine manufacturers. For the details, refer to the manuals issued by individual machine manufacturers).
Page 433 5. Data Protection 5.1 Data Protection Key 2) Protection of user parameters and common variables (KEY 2) When KEY 2 is turned off, the operation items listed in Table 2 are inhibited. Table 2 Data protection by KEY 2 Operation Screen Machining parameter setting PARAM/PROCESS...
Page 434: Edit Lock B, C
5. Data Protection 5.2 Edit Lock B, C 5.2 Edit Lock B, C The edit lock function B or C inhibits machining program B or C from being edited or erased when these programs require to be protected. Machining program A 7999 Machining program B Editing is inhibited...
Page 435 5. Data Protection 5.2 Edit Lock B, C When an edit lock function is effective, the processing by the machining programs is executed except for those I/O functions that are locked. To prevent any negligence of necessary operation, the data protection conditions of machining programs are displayed in the DATA IN/OUT screen.
Page 436: Appendix 6. Table Of Conversion Codes For Error Code Output
6. Table of Conversion Codes for Error Code Output 6.1 Code Conversion Specifications Appendix 6. Table of Conversion Codes for Error Code Output With this function, the NC alarms and errors which are normally output to NC screen are partially coded and output to PLC I/F devise.
Page 437: Code Table
6. Table of Conversion Codes for Error Code Output 6.2 Code Table 6.2 Code Table Alarm types Order of Alarm Alarm type Contents Axis name priority Operation error OPERATION ERROR Some are added. Stop code CAN’T CYCLE ST Not added. FEED HOLD BLOCK STOP COLLATION STOP...
Page 438 6. Table of Conversion Codes for Error Code Output 6.2 Code Table The massage at emergency stop is displayed in NC screen shown below. (Example) EMG EMERGENCY STOP PLC When the emergency stop occurs, the message is coded as the following table and an alarm No. is output Emergency stop code list Error message Details...
Page 439: Restrictions
6. Table of Conversion Codes for Error Code Output 6.3 Restrictions 6.3 Restrictions (1) If the MCP alarm "Y02 SYSTEM ALARM" occurs, part of the data will not be coded. Confirm the data on the display unit. (Example) Y02 SYSTEM ALARM 0051 0104 In this case, only "Y02"...
Page 440: Appendix 7. List Of Alarms
7. List of Alarms 7.1 Operation Alarms (Mxxx) Appendix 7. List of Alarms 7.1 Operation Alarms (Mxxx) (The bold characters are the messages displayed on the screen.) Alarms occurring due to incorrect operation by the operator M01 OPERATION ERROR during NC operation and those by machine trouble are displayed.
Page 441 7. List of Alarms 7.1 Operation Alarms (Mxxx) Error No. Details Remedy 0006 H/W STRK END (H/W stroke end) • As the stroke end limit switch has The stroke end function has activated activated (the stroke end status is (the input signal is “OFF”) and one of the established)‚...
Page 442 7. List of Alarms 7.1 Operation Alarms (Mxxx) Error No. Details Remedy 0102 OVERRIDE ZERO (Override zero) • Set the switch to a value other than The cutting feed override switch on the zero to release the error. machine operation panel is set to zero. •...
Page 443 7. List of Alarms 7.1 Operation Alarms (Mxxx) Error No. Details Remedy Program Check Mode • Press the reset button to cancel the 0112 The automatic start button was pressed program check mode. during program check or in program check mode. RESETTING •...
Page 444 7. List of Alarms 7.1 Operation Alarms (Mxxx) (The bold characters are the messages displayed on the screen.) M90 PARAM SET MODE This message appears when the setup parameter lock function is valid. Error No. Details Remedy – Setup parameter lock unlocked •...
Page 445: Stop Codes (Txxx)
7. List of Alarms 7.2 Stop Codes 7.2 Stop Codes (Txxx) These codes indicate a status that caused the controller to stop for some reason. (The bold characters are the messages displayed on the screen.) T01 CAN’T CYCLE ST This indicates the state where automatic operation cannot be started when attempting to start it from the stop state.
Page 446 7. List of Alarms 7.2 Stop Codes Error No. Details Remedy Tape search execution • Begin automatic start after the tape 0110 Automatic start is not possible as tape search is completed. search is being executed. 0113 Thermal alarm • The NC controller temperature has Automatic start is not possible because exceeded the specified temperature.
Page 447 7. List of Alarms 7.2 Stop Codes T02 FEED HOLD The feed hold state been entered due to a condition in the automatic operation. Error No. Details Remedy H/W STRK END (H/W stroke end axis) • Manually move the axis away from the 0201 An axis is at the stroke end.
Page 448 7. List of Alarms 7.2 Stop Codes T03 BLOCK STOP This indicates that automatic operation stopped after executing one block of the program. Error No. Details Remedy SNGL BLK ON (Single block on) • Automatic operation can be resumed by 0301 The SINGLE BLOCK switch on the turning the CYCLE START switch ON.
Page 449 7. List of Alarms 7.2 Stop Codes T10 FIN WAIT This indicates the operation state when an alarm did not occur during automatic operation‚ and nothing seems to have happened. Error No. Details The error number is displayed while each of the completion wait modes listed in the table below is on.
Page 450: Servo × Spindle Alarms
7. List of Alarms 7.3 Servo ⋅ Spindle Alarms 7.3 Servo ⋅ Spindle Alarms This section describes alarms occurred by the errors in the servo system such as the drive unit‚ motor and encoder, etc. The alarm message‚ alarm No. and axis name will display on the alarm message screen.
Page 451 7. List of Alarms 7.3 Servo ⋅ Spindle Alarms Alarm No. Name Meaning Machine side Initial communication with the linear scale or the ball screw end detector: Initial detector failed. communication error Machine side CPU initial error was detected in the linear scale or in the ball screw end detector.
Page 452 7. List of Alarms 7.3 Servo ⋅ Spindle Alarms Alarm No. Name Meaning Motor side detector: An internal memory error was detected in the linear scale of a linear Memory error servo system. Motor side detector: An error was detected in communication data with the motor end Communication detector or with the linear scale of a linear servo system.
Page 453 7. List of Alarms 7.3 Servo ⋅ Spindle Alarms Alarm No. Name Meaning Feedback error 1 An error was detected in the feedback signals of the pulse motor end detector in a servo system, or in PLG's feedback signals in a spindle system.
Page 454 7. List of Alarms 7.3 Servo ⋅ Spindle Alarms Alarm No. Name Meaning Collision detection 1: When collision detection function was valid, the disturbance torque in cutting feed (G1) exceeded the collision detection level. Collision detection 2 When collision detection function was valid, the command torque reached the max.
Page 455 7. List of Alarms 7.3 Servo ⋅ Spindle Alarms Alarm No. Name Meaning Over regeneration Over-regeneration detection level became over 100%. The regenerative resistor is overloaded. Regenerative Thermal protection function of the regenerative resistor, has started resistor overheat its operation. Overvoltage PN bus voltage in main circuit exceeded the allowable value.
Page 456 7. List of Alarms 7.3 Servo ⋅ Spindle Alarms Alarm No. Name Meaning Detector converting An error was detected in the communication with the serial output unit 2: linear scale of the unit MDS-B-HR in a servo system. In a spindle Communication system, an error was detected in the communication with error...
Page 457 7. List of Alarms 7.3 Servo ⋅ Spindle Alarms ∆∆∆∆ S51 PARAMETER ERROR Servo : Axis name Axis name Spindle : “S”, “T”, “M”, “N” Alarm No. (parameter No.) A warning appears if a parameter set outside the tolerable range is set. Illegal settings will be ignored.
Page 458 7. List of Alarms 7.3 Servo ⋅ Spindle Alarms Alarm No. Name Meaning Absolute position An error was detected in the revolution counter of the absolute detector: position detector. The absolute position data cannot be Revolution counter compensated. error Battery voltage The battery voltage that is supplied to the absolute position detector drop dropped.
Page 459: Mcp Alarm (Yxxx)
7. List of Alarms 7.4 MCP Alarm 7.4 MCP Alarm (Yxxx) An error has occurred in the drive unit other interfaces. (The bold characters are the messages displayed on the screen.) Y02 SYSTEM ALARM An error occurred in the data transmitted between the MCP and amplifier after the power was turned on.
Page 460 7. List of Alarms 7.4 MCP Alarm An error occurred in a parameter that causes an alarm while the control Y51 PARAMETER ERROR axis was operating. Error No. Details Remedy LN FEED ABNL (Linear feed abnormal) • Check "#2004 G0tL". The time constant has not been set or the setting exceeded the setting range.
Page 461: System Alarms (Zxxx)
7. List of Alarms 7.5 System Alarms 7.5 System Alarms (Zxxx) The following messages are displayed with the register at the time when the error occurred if the system stops due to a system error. Message Details Remedy Parity error RAM error •...
Page 462 7. List of Alarms 7.5 System Alarms The following message appears when a communication error occurs. This is only a warning and has no effects on NC operations. This message is erased by NC reset or turning NC power OFF to ON. The communication error is not displayed if the “Communication typ”...
Page 463 7. List of Alarms 7.5 System Alarms The bold characters are the messages displayed on the screen. Message Details Remedy BATTERY The voltage of the battery inserted in the • Replace the battery of the NC control NC control unit has dropped. (The unit.
Page 464 7. List of Alarms 7.5 System Alarms The ambient temperature must be lowered immediately when an “Overheat” alarm occurs‚ but if machining must be continued‚ the alarm can be invalidated by turning the following parameter off. 7 6 5 4 3 2 1 0 PLC parameter bit selection #6449 ⎧...
Page 465: Absolute Position Detection System Alarms (Z7X)
7. List of Alarms 7.6 Absolute Position Detection System Alarms 7.6 Absolute Position Detection System Alarms (Z7x) This error is displayed if the absolute position data is lost Z70 ABS. ILLEGAL in the absolute position detection system. (Error No.) (Axis name) Alarm Zero point Servo...
Page 466 7. List of Alarms 7.6 Absolute Position Detection System Alarms This alarm is displayed if an error is found in the Z71 DETECTOR ERROR detector for the absolute position detection system. (Error No.) (Axis name) Alarm Zero point Servo reset when Error No.
Page 467 7. List of Alarms 7.6 Absolute Position Detection System Alarms This alarm is displayed if an error is detected when Z72 COMPARE ERROR comparing the detector’s absolute position and (Alarm No.) (Axis name) controller coordinate values in the absolute position system.
Page 468: Messages During Emergency Stop (Emg)
7. List of Alarms 7.7 Messages During Emergency Stop 7.7 Messages During Emergency Stop (EMG) Error Items Details Remedy The user PLC has entered the emergency • Investigate and remove the cause of the stop state during the sequence process. user PLC emergency stop.
Page 469 7. List of Alarms 7.7 Messages During Emergency Stop Error Items Details Remedy XTEN External PLC H/W is not found. • Check that the external PLC card is mounted. The external PLC card is not mounted. • Change the external PLC card. WAIT External PLC is not ready.
Page 470: Communication Error
7. List of Alarms 7.8 Communication Error 7.8 Communication Error L10 DN INIT. ERR. 1 Error detected when initializing DeviceNet unit (Type 1: Configuring with SyCon2) Error No. Details Remedy • The baud rate setting is not within the valid Correctly set the baud rate.
Page 471 7. List of Alarms 7.8 Communication Error Error detected during DeviceNet L12 DN LINK ERROR communication process Error No. Error detected station No. Error No. Details Remedy • Network trouble was detected after Check that the cable is connected 0001 communication started.
Page 472 7. List of Alarms 7.8 Communication Error Error No. Details Remedy • When receiving a split poling response, the Generally check the state of the 002C received split data No. differed from the one network and slave, and confirm that the available.
Page 473 7. List of Alarms 7.8 Communication Error Error No. Details Remedy • The object is already in the mode or state Check that the designated MAC ID, requested by the service. class ID, instance ID and attribute ID are correct. •...
Page 474 7. List of Alarms 7.8 Communication Error Error No. Details Remedy • The designated attributes are not Check that the designated MAC ID, supported. class ID, instance ID and attribute ID are correct. 0014 • Referring to the slave manual, check the conditions for the slave to notify this error, and remedy accordingly.
Page 475: Operation Messages On Setting Display Unit
7. List of Alarms 7.9 Operation Messages on Setting Display Unit 7.9 Operation Messages on Setting Display Unit If a setting operation error occurs only any of the setting and display unit's screens, the error No. E and a message indicating the details will appear. 7.9.1 Operation Errors (Exxx) ∆: Message requiring resetting and restarting ×: Message requiring restarting after canceling error conditions...
Page 476 7. List of Alarms 7.9 Operation Messages on Setting Display Unit Error No. Error message Details × DEV. NOT READY • The input/output u/nit power is not ON. • The cable is disconnected. • Setting of the transfer speed (baud rate) does not agree. ×...
Page 477 7. List of Alarms 7.9 Operation Messages on Setting Display Unit Error No. Error message Details × MEMORY OVER • The program cannot be written because the memory capacity is exceeded. This error occurs when the MDI data setting on the MDI screen exceeds 500 characters‚...
Page 478 7. List of Alarms 7.9 Operation Messages on Setting Display Unit Error No. Error message Details × PLC RUN • Data input/output or comparison was attempted when the PLC was not stopped. • Analog output adjustment was attempted when the PLC was not stopped.
Page 479 7. List of Alarms 7.9 Operation Messages on Setting Display Unit Error No. Error message Details × IOP ERR • Setting for the bit length is incorrect. (Baud rate, stop bit, and character length) Check the setting of the I/O device system and its parameters and set it again.
Page 480 7. List of Alarms 7.9 Operation Messages on Setting Display Unit Error No. Error message Details × INPUT DATA ERR • When inputting the tool offset data‚ the data format was not correct‚ so that block could not be input. If the input key is pressed again in the input screen‚...
Page 481 7. List of Alarms 7.9 Operation Messages on Setting Display Unit Error No. Error message Details × E201 UNIT NOT EQUIP • The analog output unit is not mounted. • Confirm the remote l/O unit. • Prepare a unit having analog output. •...
Page 482: Operator Messages
7. List of Alarms 7.9 Operation Messages on Setting Display Unit 7.9.2 Operator Messages The following messages indicate the status of the setting and display functions‚ and are not operation errors. They are mainly used to show that operation is normal‚ and serve as guides for the following operations.
Page 483 7. List of Alarms 7.9 Operation Messages on Setting Display Unit Message Message details • The keys to change the display such as NEXT/BACK page keys, IGNORE CHANGE (Y/N) menu change key, screen change key, or scroll keys, were pressed while editing a program on the screen. To cancel the changed contents, select “Y”.
Page 484 7. List of Alarms 7.9 Operation Messages on Setting Display Unit (3) Data input/output related Message Message details DATA IN EXECUTION • Data is being read without error from the external memory. DATA WRITING • Data has been entered normally and the input data is being written to the ROM.
Page 485 7. List of Alarms 7.9 Operation Messages on Setting Display Unit (4) S-analog output adjustment related Message Message details ADJUST EXECUTION • Analog output adjustment is being executed without error. ADJUST COMPLETE • Analog output adjustment has completed without error. (5) Auxiliary axis related Message Message details...
Page 486: Dialog Error Messages On Input/Output Screen
7. List of Alarms 7.9 Operation Messages on Setting Display Unit 7.9.3 Dialog Error Messages on Input/Output Screen The following error messages will appear if an illegal operation is carried out on the Data I/O screen. Operations can be continued by pressing the "OK" button. The error messages are listed below.
Page 487: Program Error (Pxxx)
7. List of Alarms 7.10 Program Error 7.10 Program Error (Pxxx) (The bold characters are the message displayed on the screen.) These alarms occur during automatic operation‚ and the causes of these alarms are mainly program errors which occur‚ for instance‚ when mistakes have been made in the preparation of the machining programs or when programs which conform to the specification have not been prepared.
Page 488 7. List of Alarms 7.10 Program Error Error No. Details Remedy P 40 PREREAD BL. ERR • Review the program. When cutter compensation is executed‚ there is an error in the pre-read block and so the interference check is disabled. P 60 OVER CMP.
Page 489 7. List of Alarms 7.10 Program Error Error No. Details Remedy P112 PLANE CHG (CC) • Issue the plane selection command after the cutter compensation command or nose • A plane selection command (G17‚ G18‚ radius compensation command has been G19) has been issued when the cutter canceled (issue axial movement command compensation command (G41‚...
Page 490 7. List of Alarms 7.10 Program Error Error No. Details Remedy P152 I.S.P NOTHING • Review the program. In interference block processing during execution of a tool radius compensation (G41 or G42) or nose radius compensation (G41‚ G42‚ or G46) command‚...
Page 491 7. List of Alarms 7.10 Program Error Error No. Details Remedy P177 LIFE COUNT ACT • The tool life management data cannot be registered when counting the used data. Registration of tool life management data Turn the used data count valid signal OFF. with G10 was attempted when the used data count valid signal was ON.
Page 492 7. List of Alarms 7.10 Program Error Error No. Details Remedy P191 TAPER LENG ERR • The radius set value in the lathe cycle command must be smaller than the axis In the lathe cutting cycle‚ the specified shift amount. length of taper section is illegal.
Page 493 7. List of Alarms 7.10 Program Error Error No. Details Remedy P223 G12 G13 R ERR • Review the program. The radius value specified with a G12 or G13 command is below the compensation amount. P224 NO G12‚ G13 SPC •...
Page 494 7. List of Alarms 7.10 Program Error Error No. Details Remedy P275 MACRO ARG. EX. • Review the program. The number of macro call argument type II sets has exceeded the limit. P276 CALL CANCEL • Review the program. • The G67 command is the call cancel A G67 command was issued though it was not during the G66 command modal.
Page 495 7. List of Alarms 7.10 Program Error Error No. Details Remedy P297 ADR-A ERR. • Review the program. The user macro does not use address A as a variable. • Review the program. P298 PTR OP (MACRO) User macro G200‚ G201‚ or G202 was specified during tape or MDI operation.
Page 496 7. List of Alarms 7.10 Program Error Error No. Details Remedy P391 NO GEOMETRIC 2 • Check the specifications. There are no geometric I B specifications. • Correct the geometric angle. P392 LES AGL (GEOMT) The angular difference between the geometric line and line is 1°...
Page 497 7. List of Alarms 7.10 Program Error Error No. Details Remedy P431 NO 2ndREF. SPC • Check the specifications. A command for second’ third or fourth reference point return was issued though there are no such command specifica- tions. • Review the program. P434 COLLATION ERR One of the axes did not return to the start...
Page 498 7. List of Alarms 7.10 Program Error Error No. Details Remedy P603 SKIP SPEED 0 • Specify the skip speed. The skip speed is 0. P604 TLM ILL. AXIS command • Specify only one axis. No axis or two or more axes were specified in the automatic tool length measurement block.
Page 499 7. List of Alarms 7.11 Auxiliary Axis Alarms 7.11 Auxiliary Axis Alarms 7.11.1 Auxiliary Axis Alarms (Sxxx, Zxxx, Mxxx) Display example S01 AUX SERVO ALM Axis No. 1 to the number of MR-J2-CT axes connected Alarm information (Follows MR-J2-CT alarm information) (1) S01 AUX SERVO ALM Alarm Details...
Page 500 7. List of Alarms 7.11 Auxiliary Axis Alarms (2) S02 AUX SERVO ALM Alarm Details Remedy information 0011 PCB error 1 An error occurred in the drive • Replace servo drive unit. (drive circuit error) unit's internal PCB. 0013 Software An error occurred in the drive •...
Page 501 7. List of Alarms 7.11 Auxiliary Axis Alarms Alarm Details Remedy information 0033 Overvoltage The voltage of the converter in the • Wire correctly. servo drive unit was 400V or • Replace the servo drive unit. more. • For the internal regenerative resistor, replace the drive unit.
Page 502 7. List of Alarms 7.11 Auxiliary Axis Alarms Alarm Details Cause Remedy information 00E3 Absolute position There is an error in the absolute • Take countermeasures against counter warning position detector internal data. noise. • Replace the servomotor. 00E9 Main circuit OFF The servo ON signal was input •...
Page 503 7. List of Alarms 7.11 Auxiliary Axis Alarms (9) M01 AUX OPER. ALM Alarm Details Cause Remedy information 0101 No operation mode The operation mode is not • Correctly designate the operation designated, or the operation mode. mode was changed during axis movement.
Page 504 7. List of Alarms 7.11 Auxiliary Axis Alarms 7.11.2 Auxiliary Axis MCP Alarms (Yxxx) An error occurred in the data transmitted between the MCP and Y02 AUX SYSTEM ALM drive unit after the power was turned on. Error No. Details Remedy Background error The software or hardware may be...
Page 505 Revision History Date of revision Manual No. Revision details Nov. 2000 BNP-B2259* First edition created. Sept. 2003 BNP-B2259A (1) The cover (front, spine, back covers) design was changed. (2) "Type", "Independent Product Code" and "Reference No." were added to the back cover. (3) The following changes were made to comply with the Version C software.
Page 506 Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product. Duplication Prohibited This instruction manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.
Page 507 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MC6/C64/C64T MODEL MODEL 008-043 CODE BNP-B2259C(ENG) Manual No. Specifications subject to change without notice. Printed in Japan on recycled paper. (0403) MEE Downloaded from ManualsNet.com...

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