Mitsubishi Electric MELDAS C6 Maintenance Manual
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Mitsubishi Electric MELDAS C6 Maintenance Manual

Mitsubishi Electric MELDAS C6 Maintenance Manual

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CNC
C6/C64
CONNECTION AND MAINTENANCE MANUAL
BNP-B2255E(ENG)
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  • Page 1 C6/C64 CONNECTION AND MAINTENANCE MANUAL BNP-B2255E(ENG) Get other manuals https://www.bkmanuals.com...
  • Page 2 MELDAS and MELSEC are registered trademarks of Mitsubishi Electric Corporation. Other brands and product names throughout this manual are trademarks or registered trademarks of their respective holders. Get other manuals https://www.bkmanuals.com...
  • Page 3 Introduction This manual is called MELDAS C6/C64 CONNECTION AND MAINTENANCE MANUAL and covers the items related to installation, connection and maintenance of this NC unit. Read this manual thoroughly before using. For safe use, fully understand "Precautions for Safety" on the next page first.
  • Page 4 Precautions for Safety Always read this manual and enclosed documents before installation, operation, maintenance and inspection to ensure correct usage. Thoroughly understand the basics, safety information and precautions of the devices before using. This manual classifies the safety precautions into "DANGER", "WARNING" and "CAUTION". When the user could be subject to imminent fatalities or DANGER serious injuries if handling is mistaken.
  • Page 5 For Safe Use This product is not designed or manufactured on the assumption that the product will be used for the equipment or systems that are to be subject to any fatal consequences. Please inquire our customer service department about any particular usage other than the normal usage as a machine tool.
  • Page 6 2. Items related to prevention of fire CAUTION Install the controller, servo drive unit, servomotor and regenerative resistor on non-combustible material. Installation directly on or near combustible materials could result in fires. If any malfunction in the unit is observed, shut off the power at the unit’s input power side. Continuous flow of large current could result in fires.
  • Page 7 4. General Precautions Always follow the precautions below. Incorrect handling could result in faults, injuries or electric shocks, etc. (1) Transportation and installation CAUTION Correctly transport the products according to the weights. Use servomotor’s suspension bolts to transport the servomotor itself. Do not use it to transport the servomotor after installation onto the machine.
  • Page 8 CAUTION Take care not to cut hands, etc. with the heat radiating fins or metal edges. Do not block the intake/outtake ports of the servomotor with the cooling fan. Install the controller’s display unit and operation board unit on the spot where cutting oil will not reach.
  • Page 9 (2) Items related to wiring CAUTION Correctly wire this product. Failure to observe this could result in servomotor runaway, etc. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the servo drive unit. Correctly connect the output side (terminal U, V, W).
  • Page 10 CAUTION Separate the signal wire from the drive line or power line when wiring. Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system. Ground the device according to the requirements of the country where the device is to be used. Wire the heat radiating fins and wires so that they do not contact.
  • Page 11 CAUTION Do not alter. Use a noise filter, etc. to reduce the effect of electromagnetic disturbances. Electromagnetic disturbances could adversely affect the electronic devices used near the servo drive unit. Use the servo drive unit, servomotor and each regenerative resistor with the designated combination.
  • Page 12 (5) Troubleshooting CAUTION Shut off with motor Shut off with CNC Use a servomotor with electromagnetic brakes brake control output brake control PLC or establish an external brake mechanism for output the purpose of holding; this serves as countermeasures possible hazardous situation caused by power failure or product Servomotor...
  • Page 13 CAUTION Do not short-circuit, charge, overheat, incinerate or disassemble the battery. The hard disk unit has a service life, and must be replaced before its expiration. As a precautionary measure, always back up the customer’s data stored in the hard disk unit. The safety of the customer’s data stored in the hard disk unit cannot be guaranteed.

  • Page 14: Table Of Contents

    CONTENTS I. Connection Manual 1. OUTLINE .......................... I-1 2. CONFIGURATION ......................I-2 2.1 System Configuration....................I-2 2.2 List of Configuration Units ..................I-3 3. INSTALLATION ......................... I-6 3.1 General Specification ....................I-6 3.2 General Connection Diagram..................I-8 3.3 Countermeasures against Heat Radiation .............. I-11 3.4 Noise Countermeasures ..................
  • Page 15 5. CONNECTION OF COMMUNICATION TERMINAL ............I-48 5.1 Outline of Communication Terminal................ I-48 5.2 Connection of Power Supply................... I-49 5.2.1 Connection of Power Supply to 7.2-type Monochrome LCD (FCUA-LD100/FCUA-LD10+KB20)..............I-49 5.2.2 Connection of Power Supply to 10.4-type Monochrome LCD (FCU6-DUT32+KB021) .................. I-50 5.2.3 Connection of Power Supply to 9-type CRT (FCUA-CT100/FCUA-CR10+KB10) .............
  • Page 16 APPENDIX 5 OUTLINE AND INSTALLATION DIMENSIONS FOR SYNCHRONOUS FEED ENCODER ............I-83 APPENDIX 6 OUTLINE AND INSTALLATION DIMENSIONS FOR GROUNDING PLATE AND CLAMP FITTING..........I-84 APPENDIX 7 CABLE MANUFACTURING DRAWINGS ..........I-85 Appendix 7.1 F310 Cable Manufacturing Drawing............I-86 Appendix 7.2 F311 Cable Manufacturing Drawing............I-87 Appendix 7.3 F320 Cable Manufacturing Drawing............
  • Page 17 II. Maintenance Manual 1. OUTLINE .........................II-1 1.1 Table of Configuration Lists ..................II-1 1.2 Control Section Module Configuration ..............II-2 2. EXPLANATION OF MODULE FUNCTIONS ..............II-3 2.1 HR851 Card ......................II-3 2.2 HR899 Card ......................II-5 2.3 HR891 Card ......................II-6 2.4 HR881/882/883/884 Card ..................

  • Page 18: Connection Manual

    I. Connection Manual Get other manuals https://www.bkmanuals.com...

  • Page 19: Outline

    1. OUTLINE 1. OUTLINE This manual explains the items required for installing and connecting the MELDAS C6/C64. Read this manual thoroughly and understand the product's functions and performance before starting to use. This manual is written on the assumption that all option functions are added, but the actually delivered device may not have all functions.

  • Page 20: Configuration

    2. CONFIGURATION 2.1 System Configuration 2. CONFIGURATION 2.1 System Configuration Ethernet communication device Communication terminal Operation panel, etc. Remote I/O unit DX1 Other C6/C64 control unit C6/C64 control unit MITSUBISHI MELDAS MITSUBISHI LED1 MELDAS SERVO1 SERVO DC24V ENC HANDL IC CARD SIO TERMINA SKIP Servo drive unit...

  • Page 21: List Of Configuration Units

    2. CONFIGURATION 2.2 List of Configuration Units 2.2 List of Configuration Units 1. Control unit Configuration Type Details element HR851 card Main card FCU6-MU043 C6 Control unit FCU6-MU042 C64 Control unit HR891 card Back panel FCU6-MU041 C64T Control unit HR899 card IC card interface 2.
  • Page 22 2. CONFIGURATION 2.2 List of Configuration Units 3. Communication terminal (display/NC keyboard) Configuration Type Details element 7.2- type mono- 7.2-type monochrome LCD chrome LCD with integrated keyboard FCUA-LD100 Control card 24VDC input RX213 card (Integrated type/machining Key switch / system sheet) escutcheon 7.2- type mono- 7.2- type monochrome...
  • Page 23 2. CONFIGURATION 2.2 List of Configuration Units 5. Remote I/O unit Configuration Type Details element Base PCB : DI (sink/source)/ RX311 DO (sink) = 32/32 DI (sink/source)/DO (sink) FCUA-DX100 = 32/32 Case Base PCB : DI (sink/source)/ RX311 DO (sink) = 32/32 DI (sink/source)/DO (sink) FCUA-DX110 Add-on PCB : DI (sink/source)/...

  • Page 24: Installation

    3. INSTALLATION 3.1 General Specification 3. INSTALLATION 3.1 General Specification Type name FCU6-MU043/MU042/MU041 Unit name Control unit Ambient During operation 0 to 55°C temperature During storage –20 to 60°C Long term, Up to 75% RH (with no dew condensation) During operation Ambient Short term (Within 1 month), Up to 95% RH (with no dew condensation) humidity...

  • Page 25: General Specification

    3. INSTALLATION 3.1 General Specification FCUA-LD100/ FCU6-DUT32 FCUA-CT100/ Type name FCUA-LD10+KB20 +KB021 FCUA-CR10+KB10 Unit name Communication terminal Ambient During operation 0 to 50°C 0 to 55°C temperature During storage –20 to 60°C –20 to 65°C Long term, Up to 75% RH (with no dew condensation) During operation Ambient Short term (Within 1 month), Up to 95% RH (with no dew condensation)

  • Page 26: General Connection Diagram

    3. INSTALLATION 3.2 General Connection Diagram 3.2 General Connection Diagram (1) When using the communication terminal for the display unit : User-prepared parts R S T 3-phase 200VAC to 230VAC : Connectors enclosed with remote I/O unit and communication terminal. No-fuse breaker (NFB) Communication terminal Remote I/O unit...
  • Page 27 3. INSTALLATION 3.2 General Connection Diagram (2) When using GOT or personal : User-prepared parts computer for the display unit R S T 3-phase 200VAC to 230VAC : Connectors enclosed with remote I/O unit and communication terminal No-fuse breaker (NFB) Ethernet cable Insert when required Stabilized...
  • Page 28 3. INSTALLATION 3.2 General Connection Diagram (3) Example of Connection when Using V1/V2/SP for Drive Section R S T Connect to control unit SERVO1 Servo drive unit Spindle drive unit MDS-B/C1-V1/V2- MDS-B/C1-SP- (Note 2) R000 cable R000 cable R000 cable Battery CN1A CN1B...

  • Page 29: Countermeasures Against Heat Radiation

    3. INSTALLATION 3.3 Countermeasures against Heat Radiation 3.3 Countermeasures against Heat Radiation Please refer to the following procedures for heat radiation countermeasures. Example of heat radiation countermeasures <Hypothetical conditions> ≤ (1) Average temperature in cabinet 55C° ≤ (2) Cabinet peripheral temperature : Ta 0C°...

  • Page 30: Noise Countermeasures

    The frame should basically be grounded at one ground point. Connect the control unit and base I/O unit's 0V (RG) to the FG on the 24VDC stabilized power supply side. Communication terminal OPERATION BOARD Ver. FCU6-DUT32 MITSUBISHI ELECTRIC CORP. CR01 FG cable CN24 CR03 CR02...

  • Page 31: Shield Clamping Of Cables

    3. INSTALLATION 3.4 Noise Countermeasures 3.4.2 Shield Clamping of Cables The shield cable connected to the control unit, servo amplifier and spindle amplifier must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires, clamp fittings or the connector GND plate.

  • Page 32: Connection Of Spark Killer

    3. INSTALLATION 3.4 Noise Countermeasures The cables connected to the control unit for which the shield must be connected to the ground are shown below. Unit name Connector name Application/function Cable shield treatment SERVO1 Servo drive unit/spindle drive unit Required Auxiliary axis SERVO2 Required...

  • Page 33: Countermeasures Against Lightning Surge Protection

    3. INSTALLATION 3.4 Noise Countermeasures 3.4.4 Countermeasures against Lightning Surge Protection Generally, lightning surge infiltrates the control power supply from the power supply line. This control power supply or the internal circuit can be damaged by lightning surge via the control power supply. If this countermeasure is not taken throughout the control panel as shown in Fig.
  • Page 34 3. INSTALLATION 3.4 Noise Countermeasures (2) Examples of surge absorbers Types of Okaya Electric surge absorbers Surge Surge withstand voltage Circuit Max. tolerable Clamp Surge resistance (Electrical-discharge voltage Type voltage circuit voltage absorber level start voltage) [V] ±10% [Vrms] [Vrms] 8/20µs [A] 1.2/50µs [V] RAV-781BWZ-4...
  • Page 35 3. INSTALLATION 3.5 Installation 3.5 Installation Each unit is installed in the sealed structure cabinet as a principle. When installing into the cabinet, refer to the following drawings to consider the control unit's heat radiation and wiring, and secure enough space for ventilation.

  • Page 36: Mounting Conditions

    3. INSTALLATION 3.6 Mounting Conditions 3.6 Mounting Conditions (1) Parts, highly susceptible to dust, are mounted with a high density inside the unit. Always use a sealed structure for the cabinet, and provide the following treatments. • Always plug the cable inlet with packing to prevent dust and oil from entering. •...

  • Page 37: Turning The Power On Again

    3. INSTALLATION 3.7 Turning the Power ON Again 3.7 Turning the Power ON Again When turning the control unit power ON again after turning it OFF, wait at least five seconds or more. If the power is turned ON in less than five seconds, the system may not start up. I - 19 Get other manuals https://www.bkmanuals.com...
  • Page 38 4. CONTROL UNIT CONNECTIONS 4.1 Names of Each Control Unit Part 4. CONTROL UNIT CONNECTIONS The methods for connecting to each unit and device from the control unit are briefly explained in this section. 4.1 Names of Each Control Unit Part Front view Front view (1) Battery connection connector...

  • Page 39: Control Unit Connections

    4. CONTROL UNIT CONNECTIONS 4.2 Connecting the Power Supply 4.2 Connecting the Power Supply A 24VDC power supply is required for the control unit. Prepare a stabilized power supply that satisfies the following conditions. The DC24VIN connector is used to connect the power supply. Use the CN220 connector set (optional, with one end) when manufacturing the R220 cable.

  • Page 40: Connecting The Communication Terminal

    4. CONTROL UNIT CONNECTIONS 4.3 Connecting the Communication Terminal 4.3 Connecting the Communication Terminal The TERMINAL connector is used to connect the communication terminal (FCUA-LD100, etc.). On the communication terminal side, connect the R000 cable to the CR02 connector, and supply the 24VDC power supply to the CR01 connector.

  • Page 41: Connecting The Synchronous Feed Encoder

    4. CONTROL UNIT CONNECTIONS 4.4 Connecting the Synchronous Feed Encoder 4.4 Connecting the Synchronous Feed Encoder The ENC connector is used to connect the synchronous feed encoder. Use the CS050 or CS054 connector set (optional, with both ends) when manufacturing the R050 or R054 cable. (Refer to the cable manufacturing drawings for details.) Note that the synchronous feed encoder may be connected via the spindle drive unit.

  • Page 42: Connecting The Sensor Signal (Skip

    4. CONTROL UNIT CONNECTIONS 4.5 Connecting the Sensor Signal (skip) 4.5 Connecting the Sensor Signal (skip) The SKIP connector is used to connect the sensor signal (skip). The sensor signal is used for high-speed signal processing, so take special care to prevent noise induction, etc., from occurring.

  • Page 43: Connecting The Servo Drive Unit

    4. CONTROL UNIT CONNECTIONS 4.6 Connecting the Servo Drive Unit 4.6 Connecting the Servo Drive Unit The SERVO1 connector is used to connect the servo drive unit. Connect the R000 cable from SERVO1 connector on the control unit to CN1A connector on the servo drive unit. Depending on the specifications, the SERVO2 connector may be used.

  • Page 44: Connecting The Manual Pulse Generator

    4. CONTROL UNIT CONNECTIONS 4.7 Connecting the Manual Pulse Generator 4.7 Connecting the Manual Pulse Generator The HANDLE connector is used to connect the manual pulse generator. Up to three manual pulse generators can be connected. Use the CS000 connector set (optional, with both ends) when manufacturing the F320, F321 or F322 cable.

  • Page 45: Connecting The Machine Control Signal

    4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal 4.8 Connecting the Machine Control Signal Machine input/output signal types and No. of points Input Output Analog output Standard control unit – 16 points (Note 1) 1 point (Note 2) Extension DIO card 32 points 32 points...
  • Page 46 4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal <Outline of connection> Input circuit Input circuit source type sink type 24VDC(+) 24VDC(+) 2.2kΩ 2.2kΩ Output circuit Output circuit source type source type Control Control circuit circuit Machine Machine control panel control panel DCIN DCIN...
  • Page 47 4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal <Signal assignment table> Note) The emergency stop signal is input into X7. The PLC interface assignments correspond to X400 to X40F. 24VDC(+) Extension DIO unit (option mounting) +24V +24V Machine side +24V +24V control panel, etc.
  • Page 48 4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal <Outline of input circuit> The digital signal input circuit includes the sink type and source type. These can be selected by each connector unit. Input circuit (Machine side) (Machine side) 2.2kΩ...
  • Page 49 4. CONTROL UNIT CONNECTIONS 4.8 Connecting the Machine Control Signal <Outline of output circuit> There are a sink type (HR881/882) and source type (HR883/884) digital signal output circuits. The SA (servo READY) output circuit is a source type. Use within the following specifications range.

  • Page 50: Connecting The Remote I/O Unit

    4. CONTROL UNIT CONNECTIONS 4.9 Connecting the Remote I/O Unit 4.9 Connecting the Remote I/O Unit The RIO-M connector is used to connect the remote I/O unit. Connect the R211 cable from the RIO-M connector on the control unit to RIO1 on the remote I/O unit. When connecting multiple remote I/O units, connect the R211 cable from the RIO2 connector to the RIO1 connector on the next remote I/O unit.
  • Page 51 4. CONTROL UNIT CONNECTIONS 4.9 Connecting the Remote I/O Unit <Connection to use C6 as slave station> When using the C64 and M600 Series, etc., as the master station and C6 as the slave station, use the RIO-M/S connector. Connect the R211 cable from the master station to the RIO-M/S connector on C6.

  • Page 52: Connecting The Rs-232C Device

    4. CONTROL UNIT CONNECTIONS 4.10 Connecting the RS-232C Device 4.10 Connecting the RS-232C Device The SIO connector is used to connect the RS-232C device (serial I/O). The F310 and F311 relay cables are required to connect the RS-232C cable. (Refer to the CABLE MANUFACTURING DRAWINGS for details.) Control unit LED1...

  • Page 53: Connecting Other Peripheral Devices

    4. CONTROL UNIT CONNECTIONS 4.11 Connecting Other Peripheral Devices 4.11 Connecting Other Peripheral Devices When connecting the MELSEC PLC peripheral devices using the RS-422 interface, connect to the GPP connector side of the F311 relay cable connected to the SIO connector. When connecting using the RS-232C interface, use the cables indicated below and connect to the connector terminal.
  • Page 54 4. CONTROL UNIT CONNECTIONS 4.11 Connecting Other Peripheral Devices (b) F314 (For personal computer/communication terminal) NC side (TERMINAL) PC side (20pin half-pitch) Cable connection & Signal direction (25pin D-SUB) Signal Pin No. Pin No. Signal Communication terminal side (25pin D-SUB) TXD* TXD* RXD*...
  • Page 55 4. CONTROL UNIT CONNECTIONS 4.11 Connecting Other Peripheral Devices (5) RS-232C cable (F316) MELDAS C6/C64 side GOT side (20pin half-pitch) Cable connection & Signal direction (9pin D-SUB) Signal Pin No. Pin No. Signal RD(RXD) SD(TXD) DTR(ER) ER(DTR) SG(GND) DSR(DR) RS(RTS) CS(CTS) －...

  • Page 56: Connecting The Display Unit With Ethernet

    4. CONTROL UNIT CONNECTIONS 4.12 Connecting the Display Unit with Ethernet 4.12 Connecting the Display Unit with Ethernet To connect the display unit with Ethernet, the Ethernet card (FCU6-EX875) must be mounted to the extension slot EXT2 on the control unit. Connect the Ethernet cable to the modular jack on the Ethernet card.

  • Page 57: Connecting The Network With Melsecnet/10

    4. CONTROL UNIT CONNECTIONS 4.13 Connecting the Network with MELSECNET/10 4.13 Connecting the Network with MELSECNET/10 The coaxial bus type and optical loop type networks can be used between the controllers in the MELSECNET/10 data link system. When using the coaxial bus type, the FCU6-EX878 MELSECNET/10 unit must be mounted in the control unit's extension slot, and when using the optical loop type, the FCU6-EX879 MELSECNET/10 unit must be mounted.
  • Page 58 (Note 1) An indoor standard cable AS-2P-5M-A, etc., is Control unit Control unit recommended for the optical fiber cable. Consult with Mitsubishi Electric System Service. (Note 2) The optical loop system's optical module follows LED1 LED1 SI specifications. The total distance within one network is 30km, and the distance between stations is 500m.

  • Page 59: Connecting The Io Device With Cc-Link

    4. CONTROL UNIT CONNECTIONS 4.14 Connecting the IO Device with CC-Link 4.14 Connecting the IO Device with CC-Link The CC-Link unit (FCU6-HR865) must be mounted in the control unit's extension slot to connect IO devices using CC-Link. Connect a dedicated CC-Link cable to the CC-Link unit (FCU6-HR865) terminal block. Always install the enclosed terminator on the final station.
  • Page 60 4. CONTROL UNIT CONNECTIONS 4.14 Connecting the IO Device with CC-Link Wiring the CC-Link terminal block (1) Peel the cable's sheath, and separate the inner wire from the shield mesh. (2) Peel the shield mesh and the inner wire's sheath, and twist the core wires. Shield mesh 3-core twisted pair cable Approx.

  • Page 61: Connecting The Io Device With Devicenet

    4. CONTROL UNIT CONNECTIONS 4.15 Connecting the IO Device with DeviceNet 4.15 Connecting the IO Device with DeviceNet The DeviceNet unit (FCU6-EX871-40) must be mounted in the control unit's extension slot to connect IO devices with DeviceNet. Connect the dedicated DeviceNet cable to the DeviceNet unit's terminal block (enclosed). When setting the parameters in the DeviceNet unit using the configuration software (parameter setting tool), connect an RS-232C cross cable between the DeviceNet unit and personal computer (PC/AT compatible unit).
  • Page 62 4. CONTROL UNIT CONNECTIONS 4.15 Connecting the IO Device with DeviceNet Wiring the DeviceNet terminal block (1) Peel the cable's sheath, and separate the inner wire from the shield mesh. (2) Peel the shield mesh and the inner wire's sheath, and twist the core wires. Shield mesh DeviceNet cable Approx.

  • Page 63: Control Unit Connector Pin Assignments

    4. CONTROL UNIT CONNECTIONS 4.16 Control Unit Connector Pin Assignments 4.16 Control Unit Connector Pin Assignments Servo drive unit SERVO1 SVTXD1 SVTXD1* SVALM1 SVALM1* SVRXD1 SVRXD1* SVEMG1 SVEMG1* <Cable side connector type> Plug : 10120-6000EL Shell : 10320-3210-000 Recommended maker : Sumitomo 3M Servo drive unit SERVO2...
  • Page 64 4. CONTROL UNIT CONNECTIONS 4.16 Control Unit Connector Pin Assignments Serial RXD1 TXD1 RTS1 DSR1 DTR1 DTR2 DTR2* TXD2 <Cable side connector type> TXD2* RXD2 Plug : 10120-6000EL RXD2* Shell : 10320-3210-000 DCD2 DCD2* Recommended maker : Sumitomo 3M Communication terminal TXD* TERMINAL...
  • Page 65 4. CONTROL UNIT CONNECTIONS 4.16 Control Unit Connector Pin Assignments Remote I/O <Cable side connector type> TXRX1 Connector : 1-178288-3 RIO-M TXRX1* Contact : 1-175218-2 Recommended maker : Tyco Electronics AMP Remote I/O <Cable side connector type> TXRX2 Connector : 1-178288-3 RIO-M/S TXRX2* Contact...

  • Page 66: Connection Of Communication Terminal

    5. CONNECTION OF COMMUNICATION TERMINAL 5.1 Outline of Communication Terminal 5. CONNECTION OF COMMUNICATION TERMINAL The communication terminal is described in this chapter. 5.1 Outline of Communication Terminal The communication terminal is configured of the display and keyboard. The following types are available according to the display type, etc.

  • Page 67: Connection Of Power Supply

    5. CONNECTION OF COMMUNICATION TERMINAL 5.2 Connection of Power Supply 5.2 Connection of Power Supply The 24VDC must be supplied to the communication terminal. Prepare a stabilized power supply that satisfies the following conditions. The 9-type CRT type requires 100VAC for the CRT power supply. FCUA-LD100/ FCUA-CT100/ Type...

  • Page 68: Connection Of Power Supply To 10.4-Type Monochrome Lcd (Fcu6-Dut32+Kb021

    R220 cable FG 3 24VDC(+) 0V 2 24VDC(+) 1 [FCU6-DUT32+KB021 rear view] OPERATION BOARD Ver.A FCU6-DUT32 MITSUBISHI ELECTRIC CORP. CR01 CN24 CR03 CR02 CR06 CR05 CAUTION Separate the signal wire from the drive line/power line when wiring. Do not apply voltages other than those indicated in this manual on the connector. Doing so may lead to destruction or damage.

  • Page 69: Connection Of Power Supply To 9-Type Crt (Fcua-Ct100/Fcua-Cr10+Kb10

    5. CONNECTION OF COMMUNICATION TERMINAL 5.2 Connection of Power Supply 5.2.3 Connection of Power Supply to 9-type CRT (FCUA-CT100/FCUA-CR10+KB10) Supply 100VAC to the connector CRT2 on the rear of the CRT, and 24VDC to the connector CR01 on the rear of the keyboard. Recommended adaptive connector (Enclosed with FCUA-CT100/FCUA-CR10+KB10) Connector : 2-178288-3...

  • Page 70: Internal Connections

    5. CONNECTION OF COMMUNICATION TERMINAL 5.3 Internal Connections 5.3 Internal Connections (1) Internal connection of 7.2-type monochrome LCD (FCUA-LD100/FCUA-LD10+KB20) NZ24-2 cable R220 CR01 cable 7.2-inch LCD 24VDC(+) CNZ22A CR03 Menu keys CNZ24 R000 Data keys CR02 cable To control unit CR05 CR06 CR03 cable...

  • Page 71: Connection Of Remote I/O Unit

    5. CONNECTION OF COMMUNICATION TERMINAL 5.4 Connection of Remote I/O Unit 5.4 Connection of Remote I/O Unit A maximum of two remote I/O units can be connected to the communication terminal. Manufacture the R211 cable (refer to cable manufacturing drawings for details) and connect it to the connector CR5 on the rear of the communication terminal as shown below.

  • Page 72: Example Of Connecting Multiple Control Units To The Communication Terminal

    5. CONNECTION OF COMMUNICATION TERMINAL 5.5 Example of Connecting Multiple Control Units to the Communication Terminal 5.5 Example of Connecting Multiple Control Units to the Communication Terminal Communication terminal DUT32+KB20/DUN33+KB20 /LD100/LD10+KB20 /CT100/CR10+KB10 CR02 R000 cable Control unit Control unit Control unit C6/C64 C6/C64 C6/C64...

  • Page 73: Connection Of Remote I/O Unit

    6. CONNECTION OF REMOTE I/O UNIT 6.1 Outline of Remote I/O Unit 6. CONNECTION OF REMOTE I/O UNIT This chapter describes the connection between remote I/O unit and machine control signals. 6.1 Outline of Remote I/O Unit The following ten types of remote I/O units (FCUA-DX ) are available, depending on the type of input/output signal and No.of contacts.

  • Page 74: Names Of Each Remote I/O Unit Section

    6. CONNECTION OF REMOTE I/O UNIT 6.2 Names of Each Remote I/O Unit Section 6.2 Names of Each Remote I/O Unit Section FCUA-DX10 FCUA-DX11 /FCUA-DX12 FCUA-DX13 FCUA-DX14 Front view Front view Front view Front view (Front) (Front) (Front) (Front) Bottom Bottom Bottom Bottom...

  • Page 75: Setting The Station No. When Using Multiple Remote I/O Units

    6. CONNECTION OF REMOTE I/O UNIT 6.3 Setting the Station No. When Using Multiple Remote I/O Units 6.3 Setting the Station No. When Using Multiple Remote I/O Units When the remote I/O unit is connected with serial links (MC link B), multiple units can be used as long as the total No.

  • Page 76: Connection Of Remote I/O Power Supply

    6. CONNECTION OF REMOTE I/O UNIT 6.4 Connection of Remote I/O Power Supply 6.4 Connection of Remote I/O Power Supply 24VDC(+) is required to run the remote I/O unit. Prepare a stabilized power supply that satisfies the following conditions. Output voltage 24VDC±5% ±5% (P-P) Ripple...

  • Page 77: Outline Of Digital Signal Input Circuit

    6. CONNECTION OF REMOTE I/O UNIT 6.5 Outline of Digital Signal Input Circuit 6.5 Outline of Digital Signal Input Circuit The digital signal input circuit can be selected from sink type or source type in card units. Input circuit (Machine side) DI-L/DI-R 2.2k Ω...
  • Page 78 6. CONNECTION OF REMOTE I/O UNIT 6.5 Outline of Digital Signal Input Circuit Input conditions The input signals must be used within the following condition ranges. Sink type Input voltage at external contact ON 6V or less Input current at external contact ON 9mA or more Input voltage at external contact OFF 20V or more, 25.2V or less...

  • Page 79: Outline Of Digital Signal Output Circuit

    6. CONNECTION OF REMOTE I/O UNIT 6.6 Outline of Digital Signal Output Circuit 6.6 Outline of Digital Signal Output Circuit The digital signal output circuit uses a sink type (DX1 0) or source type (DX1 1). Use within the specification ranges shown below. Output circuit (Machine side) DO-L/DO-R...

  • Page 80: Outline Of Analog Signal Output Circuit

    6. CONNECTION OF REMOTE I/O UNIT 6.7 Outline of Analog Signal Output Circuit 6.7 Outline of Analog Signal Output Circuit The analog signal output circuit can be used only for the FCUA-DX120/DX121/DX140/DX141. Output circuit 220Ω Output conditions 0V to ±10V (±5%) Output voltage Resolution 12bit (±10V ×...

  • Page 81: Outline Of Analog Signal Input Circuit

    6. CONNECTION OF REMOTE I/O UNIT 6.8 Outline of Analog Signal Input Circuit 6.8 Outline of Analog Signal Input Circuit The analog signal input circuit can be used only for the FCUA-DX140/DX141. Input circuit 150Ω Input conditions ±15V Max. input rating Resolution 10V/2000 (5mV) Within ±25mV...
  • Page 82 6. CONNECTION OF REMOTE I/O UNIT 6.9 Connection of FCUA-DX10 /13 /14 Unit and Machine Control Signal 6.9 Connection of FCUA-DX10 Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 32 points 32 points FCUA-DX10 R300 cable/ R301 cable...
  • Page 83 6. CONNECTION OF REMOTE I/O UNIT 6.9 Connection of FCUA-DX10 /13 /14 Unit and Machine Control Signal <Signal assignment table> FCUA-DX10 /13 /14 <CAUTION> DI-L When using two or more remote I/O units or when connecting to the communication terminal, the signal Machine side assignment will differ.
  • Page 84 6. CONNECTION OF REMOTE I/O UNIT 6.10 Connection of FCUA-DX11 Unit and Machine Control Signal 6.10 Connection of FCUA-DX11 Unit and Machine Control Signal Input Output Type of machine input/output signal and No. of points 64 points 48 points FCUA-DX11 R300 cable/ R301 cable DI-L...
  • Page 85 6. CONNECTION OF REMOTE I/O UNIT 6.10 Connection of FCUA-DX11 Unit and Machine Control Signal <Signal assignment table> <CAUTION> FCUA-DX11 When using two or more remote I/O units or when connecting to the communication terminal, the DI-L DI-R signal assignment will differ. Refer to the "PLC interface manual"...
  • Page 86 6. CONNECTION OF REMOTE I/O UNIT 6.11 Connection of FCUA-DX12 Unit and Machine Control Signal 6.11 Connection of FCUA-DX12 Unit and Machine Control Signal Analog Input Output Type of machine input/output output signal and No. of points 64 points 48 points 1 point FCUA-DX12 R300 cable/...
  • Page 87 6. CONNECTION OF REMOTE I/O UNIT 6.11 Connection of FCUA-DX12 Unit and Machine Control Signal <Signal assignment table> <CAUTION> FCUA-DX12 When using two or more remote I/O units or when connecting to the communication terminal, the signal DI-L DI-R assignment will differ. Refer to the "PLC interface manual"...
  • Page 88 6. CONNECTION OF REMOTE I/O UNIT 6.12 Connection of FCUA-DX13 Unit and Manual Pulse Generator 6.12 Connection of FCUA-DX13 Unit and Manual Pulse Generator When connecting the manual pulse generator, the R041 or R042 cable is connected to HANDLE. Up to two manual pulse generators can be connected.

  • Page 89: Outline Of Fcua-Dx13 O Unit Pulse Input Circuit

    6. CONNECTION OF REMOTE I/O UNIT 6.13 Outline of FCUA-DX13 Unit Pulse Input Circuit 6.13 Outline of FCUA-DX13 Unit Pulse Input Circuit When connecting a pulse generator other than the manual pulse generator (FCUA-HD60) to the FCUA-DX13 unit, use within the specifications range given below. Commercially available pulse generators include the 25P/R type and the 100P/R type.
  • Page 90 6. CONNECTION OF REMOTE I/O UNIT 6.14 Connection of FCUA-DX14 Unit and Analog Input/Output Signal 6.14 Connection of FCUA-DX14 Unit and Analog Input/Output Signal For the analog input/output signal, the R031 cable is connected to AI0. Up to four input points and one output point of the analog input/output signal can be connected.

  • Page 91: Cables

    6. CONNECTION OF REMOTE I/O UNIT 6.15 Cables 6.15 Cables The remote I/O unit cable types include the R300 and R301 cables. The R300 cable has one end cut off, and the R301 cable is used for connections with the Izumi Denki terminal block BX1F-T40A (Note 1). The R300-3M and R301-3M cables are available.

  • Page 92: Appendix 1 Outline And Installation Dimensions For Control Unit

    APPENDIX 1 OUTLINE AND INSTALLATION DIMENSIONS FOR CONTROL UNIT Appendix 1.1 Outline and Installation Dimensions for Control Unit APPENDIX 1 OUTLINE AND INSTALLATION DIMENSIONS FOR CONTROL UNIT Appendix 1.1 Outline and Installation Dimensions for Control Unit 2-M5×0.8 screw MITSUBISHI MEL DAS SERVO1 SERVO2 DC24VIN...

  • Page 93: Appendix 1.2 Outline And Installation Dimensions For Control Unit

    APPENDIX 1 OUTLINE AND INSTALLATION DIMENSIONS FOR CONTROL UNIT Appendix 1.2 Outline and Installation Dimensions for Control Unit with External Extension Unit Appendix 1.2 Outline and Installation Dimensions for Control Unit with External Extension Unit φ6 MITSUBISHI MELDAS φ6 180(C64 dimension) 181.2(HR893 dimension) Control unit Extension unit...

  • Page 94: Appendix 2 Outline And Installation Dimensions For Communication Terminal

    APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL Appendix 2.1 Outline and Installation Dimensions for FCUA-CT100 APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL Appendix 2.1 Outline and Installation Dimensions for FCUA-CT100 382(Square hole) MITSUBISHI 8-φ4hole(For M3 screw) 8-M3screw 382 (Square hole dimensions) 130±0.2...

  • Page 95: Appendix 2.2 Outline And Installation Dimensions For Fcua-Cr10

    APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL Appendix 2.2 Outline and Installation Dimensions for FCUA-CR10 Appendix 2.2 Outline and Installation Dimensions for FCUA-CR10 242 (Square hole) MITSUBISHI 6-φ4 hole(for M3 screw) (Square hole dimensions) 6-M3 screw 130±0.2 120±0.2 Panel cut drawing I - 77 Get other manuals https://www.bkmanuals.com...

  • Page 96: Appendix 2.3 Outline And Installation Dimensions For Fcua-Ld100

    APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL Appendix 2.3 Outline and Installation Dimensions for FCUA-LD100 Appendix 2.3 Outline and Installation Dimensions for FCUA-LD100 382 (Square hole) MITSUBISHI 8-φ4hole(for M3 screw) 382 (Square hole dimensions) 8-M3 screw 130±0.2 130±0.2 130±0.2 Panel cut drawing I - 78...

  • Page 97: Appendix 2.4 Outline And Installation Dimensions For Fcua-Ld10 And Kb20

    APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL Appendix 2.4 Outline and Installation Dimensions for FCUA-LD10 and KB20 Appendix 2.4 Outline and Installation Dimensions for FCUA-LD10 and KB20 MITSUBISHI 6-φ4 hole (for M3 screw) 4-φ4 hole (for M3 screw) 132 (square hole 6-M3 screw (square hole dimensions）...

  • Page 98: Appendix 2.5 Outline And Installation Dimensions For Fcu6-Dut32, Kb021

    APPENDIX 2 OUTLINE AND INSTALLATION DIMENSIONS FOR COMMUNICATION TERMINAL Appendix 2.5 Outline and Installation Dimensions for FCU6-DUT32, KB021 Appendix 2.5 Outline and Installation Dimensions for FCU6-DUT32, KB021 Escutcheon M3x8 screw Protective cover Menu keys (50) READY TOOL MONI- EDIT DIAGN PARAM IN/OUT DELETE...

  • Page 99: Appendix 3 Outline And Installation Dimensions For Remote I/O Unit

    APPENDIX 3 OUTLINE AND INSTALLATION DIMENSIONS FOR REMOTE I/O UNIT APPENDIX 3 OUTLINE AND INSTALLATION DIMENSIONS FOR REMOTE I/O UNIT Wiring allowance Bottom Installation Hole 2-M5-0.8 screw I - 81 Get other manuals https://www.bkmanuals.com...
  • Page 100 APPENDIX 4 OUTLINE AND INSTALLATION DIMENSIONS FOR MANUAL PULSE GENERATOR APPENDIX 4 OUTLINE AND INSTALLATION DIMENSIONS FOR MANUAL PULSE GENERATOR 3 - M4 stud bolts L10 Packing t2.0 φ77±0.5 φ80±1 12V 0V A B Installation other than M3 x 6 not ±...

  • Page 101: Appendix 5 Outline And Installation Dimensions For Synchronous Feed Encoder

    APPENDIX 5 OUTLINE AND INSTALLATION DIMENSIONS FOR SYNCHRONOUS FEED ENCODER APPENDIX 5 OUTLINE AND INSTALLATION DIMENSIONS FOR SYNCHRONOUS FEED ENCODER Caution plate Detector (1024P/rev) φ50 φ68 -0.009 68 56 -0.025 4-φ5.4 hole Encoder side: 97F3102E20-29P (or equivalent) Adaptive cable side: MS3106A20-29S 19.5 φ14.3...

  • Page 102: Appendix 6 Outline And Installation Dimensions For Grounding Plate And Clamp Fitting

    APPENDIX 6 OUTLINE AND INSTALLATION DIMENSIONS FOR GROUNDING PLATE AND CLAMP FITTING APPENDIX 6 OUTLINE AND INSTALLATION DIMENSIONS FOR GROUNDING PLATE AND CLAMP FITTING The shield wire generally only needs to be grounded to the connector's case frame. However, the effect Cable can be improved by directly grounding to the Clamp fitting...

  • Page 103: Appendix 7 Cable Manufacturing Drawings

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS APPENDIX 7 CABLE MANUFACTURING DRAWINGS As a rule, most F cables used with this product are not sold by Mitsubishi. Thus, manufacture the required cables using the cable manufacturing drawings on the following pages as a reference.

  • Page 104: Appendix 7.1 F310 Cable Manufacturing Drawing

    F310 Hirose Electric CDB-25S Contact Hirose Electric Note (3) CD-SC-111 Lock nut HD-LNA Hirose Electric Mitsubishi Electric F installation plate (Refer to dimen- N750D714H01 sion drawing) Connection diagram Maximum cable length: 8m Note (4) Junction plate Control unit side RS-232C...

  • Page 105: Appendix 7.2 F311 Cable Manufacturing Drawing

    Hirose Electric CDB-25S F311A Contact Hirose Electric CD-SC-111 Lock nut Note (3) Hirose Electric HD-LNA F installation Mitsubishi Electric plate (Refer to dimen- N750D714H01 sion drawing) Connection diagram Maximum cable length: 8m (Note 5) Control unit side RS-232C RS-422(GPP) SG(SEL)

  • Page 106: Appendix 7.3 F320 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.3 F320 Cable Manufacturing Drawing Appendix 7.3 F320 Cable Manufacturing Drawing Application : Option (Compatible connector set) Control unit - manual pulse generator connection FCUA-CS000 (Note that only the control (When connecting one manual pulse generator) unit connector is compatible) List of parts used Assembly drawing...

  • Page 107: Appendix 7.4 F321 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.4 F321 Cable Manufacturing Drawing Appendix 7.4 F321 Cable Manufacturing Drawing Application : Option (Compatible connector set) Control unit - manual pulse generator connection FCUA-CS000 (Note that only the control unit connector is compatible) (When connecting two manual pulse generators) List of parts used Assembly drawing...

  • Page 108: Appendix 7.5 F322 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.5 F322 Cable Manufacturing Drawing Appendix 7.5 F322 Cable Manufacturing Drawing Application : Option (Compatible connector set) Control unit - manual pulse generator connection FCUA-CS000 (Note that only the control (When connecting three manual pulse generators) unit connector is compatible) List of parts used Assembly drawing...

  • Page 109: Appendix 7.6 F340 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.6 F340 Cable Manufacturing Drawing Appendix 7.6 F340 Cable Manufacturing Drawing Application : External skip signal input (4 points) List of parts used Assembly drawing Part name/type Maker Q'ty Skip signal input Connector Hirose Cotrol Electric CDE-9PF...

  • Page 110: Appendix 7.7 F350 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.7 F350 Cable Manufacturing Drawing Appendix 7.7 F350 Cable Manufacturing Drawing Application : Control unit - machine electric cabinet List of parts used Part name/type Maker Q'ty Connector Sumitomo 3M 7920-6500SC Strain relief Sumitomo 3M 3448-7920 Wire material Note (1)

  • Page 111: Appendix 7.8 F351 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.8 F351 Cable Manufacturing Drawing Appendix 7.8 F351 Cable Manufacturing Drawing Application : Extension DIO - machine electric cabinet List of parts used Part name/type Maker Q'ty Connector Sumitomo 3M 7940-6500SC Strain relief Sumitomo 3M 3448-7940 Wire material Note (1)

  • Page 112: Appendix 7.9 Fcua-R000 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.9 FCUA-R000 Cable Manufacturing Drawing Appendix 7.9 FCUA-R000 Cable Manufacturing Drawing Application : Option (Compatible connector set) FCUA-CS000 Control unit – servo drive unit connection Servo drive unit – servo drive unit connection Control unit - communication terminal connection, etc. List of parts used Assembly drawing Part name/type...

  • Page 113: Appendix 7.10 Fcua-R050 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.10 FCUA-R050 Cable Manufacturing Drawing Appendix 7.10 FCUA-R050 Cable Manufacturing Drawing Application : Option (Compatible connector set) FCUA-CS050 Control unit - synchronous feed encoder connection (Straight type) List of parts used Assembly drawing Part name/type Maker Q'ty Synchronous feed...

  • Page 114: Appendix 7.11 Fcua-R051 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.11 FCUA-R051 Cable Manufacturing Drawing Appendix 7.11 FCUA-R051 Cable Manufacturing Drawing Application : Option (Compatible connector set) FCUA-CS050 Control unit - synchronous feed encoder connection (Straight type) List of parts used Assembly drawing Part name/type Maker Q'ty Synchronous feed...

  • Page 115: Appendix 7.12 Fcua-R054 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.12 FCUA-R054 Cable Manufacturing Drawing Appendix 7.12 FCUA-R054 Cable Manufacturing Drawing Application : Option (Compatible connector set) FCUA-CS054 Control unit - synchronous feed encoder connection (Right angle type) List of parts used Assembly drawing Part name/type Maker Q'ty...

  • Page 116: Appendix 7.13 Fcua-R055 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.13 FCUA-R055 Cable Manufacturing Drawing Appendix 7.13 FCUA-R055 Cable Manufacturing Drawing Application : Option (Compatible connector set) FCUA-CS054 Control unit - synchronous feed encoder connection (Right angle type) List of parts used Assembly drawing Part name/type Maker Q'ty...

  • Page 117: Appendix 7.14 Fcua-R211 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.14 FCUA-R211 Cable Manufacturing Drawing Appendix 7.14 FCUA-R211 Cable Manufacturing Drawing Application: Option (Compatible connector set) FCUA-CN211 Control unit – remote I/O unit connection (Note that when a one end connector Remote I/O unit – remote I/O unit connection and contact are used, there is no Remote I/O unit –...

  • Page 118: Appendix 7.15 Fcua-R220 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.15 FCUA-R220 Cable Manufacturing Drawing Appendix 7.15 FCUA-R220 Cable Manufacturing Drawing Application: Option (Compatible connector set) FCUA-CN220 Supply of 24V to control unit, (Note that this corresponds only to the remote I/O unit and communication terminal connector on the control unit side.) List of parts used Assembly drawing...

  • Page 119: Appendix 7.16 F300 Cable Manufacturing Drawing

    APPENDIX 7 CABLE MANUFACTURING DRAWINGS Appendix 7.16 F300 Cable Manufacturing Drawing Appendix 7.16 F300 Cable Manufacturing Drawing Application : Main card in control unit – front panel internal connection List of parts used Assembly drawing Part Maker Q'ty name/model Tyco Connector Electronics 2-177648-3...

  • Page 120: Appendix 8 List Of Connector Sets

    APPENDIX 8 LIST OF CONNECTOR SETS APPENDIX 8 LIST OF CONNECTOR SETS I – 102 Get other manuals https://www.bkmanuals.com...
  • Page 121 APPENDIX 7 LIST OF CONNECTOR SETS APPENDIX 7 LIST OF CONNECTOR SETS APPENDIX 8 LIST OF CONNECTOR SETS I – 103 Get other manuals https://www.bkmanuals.com...

  • Page 122: Appendix 9 Emc Installation Guidelines

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.1 Introduction APPENDIX 9 EMC INSTALLATION GUIDELINES The pages related to the C6/C64 excerpted from the "EMC Installation Guidelines BNP-B2230" are provided in this section. Refer to the "EMC Installation Guidelines [BNP-B8582-45]" for details on the drive section (servo drive unit/spindle drive unit).

  • Page 123: Appendix 9.2 Emc Directives

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.2 EMC Directives Appendix 9.2 EMC Directives The EMC Directives largely regulate the following two items. • Emission ..Capacity to prevent output of obstructive noise that adversely affects external devices. • Immunity ..Capacity not to malfunction due to obstructive noise from external source. The details of each level are classified below in Table 1.

  • Page 124: Appendix 9.3 Emc Countermeasures

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.3 EMC Countermeasures Appendix 9.3 EMC Countermeasures The main items relating to EMC countermeasures include the following. (1) Store the device in a sealed metal panel. (2) Ground all conductors that are floating electrically. Decrease the impedance. (3) Increase the distance between the drive line and signal wire.

  • Page 125: Appendix 9.4 Panel Structure

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.4 Panel Structure Appendix 9.4 Panel Structure The design of the panel is a very important factor for the EMC countermeasures, so take the following countermeasures into consideration. Appendix 9.4.1 Countermeasures for control panel body (1) Use metal for all members configuring the panel.

  • Page 126: Appendix 9.4.2 Countermeasures For Door

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.4 Panel Structure Appendix 9.4.2 Countermeasures for door (1) Use metal for all members configuring the door. (2) When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large contact area as shown below.

  • Page 127: Appendix 9.4.3 Countermeasures For Power Supply

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.4 Panel Structure Appendix 9.4.3 Countermeasures for power supply (1) Shield the power supply section and insert a filter to prevent the noise from flowing in or out. Selection of the noise filter capacity will differ according to the drive amplifier and devices being used.

  • Page 128: Appendix 9.5 Countermeasures For Wiring In Panel

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.5 Countermeasures for Wiring in Panel Appendix 9.5 Countermeasures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following countermeasures must be sufficiently considered for the cables (FCUA-R000 /FCUA-R211) that carry out high-speed communication.

  • Page 129: Appendix 9.5.2 Nc Unit Grounding Wire

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.5 Countermeasures for Wiring in Panel Appendix 9.5.2 NC Unit grounding wire Operation panel Keyboard unit Display unit FCUA-KB FCU6-DU CNZ22 CR01 CR03 NC K/B CNZ24 CR02 CR06 CR05 FG cable FG cable FG cable Control panel R220 cable...

  • Page 130: Appendix 9.5.3 Shield Treatment Of Cables

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.5 Countermeasures for Wiring in Panel Appendix 9.5.3 Shield treatment of cables Use shielded cables for the cables wired outside the panel in the C6/C64 Series. Use a shield clamp (refer to 9.6.1) within 10cm of the lead-out port from the panel. (1) DC power supply cable [FCUA-R220 cable] •...
  • Page 131 APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.5 Countermeasures for Wiring in Panel (3) Servo communication cable [FCUA-R000 cable] • Use a shield clamp within 10cm from the panel's inlet/outlet. • Install a ferrite core on both ends of the connected units. •...

  • Page 132: Appendix 9.6 Parts For Emc Countermeasures

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures Appendix 9.6 Parts for EMC Countermeasures Appendix 9.6.1 Shield clamp fitting The effect can be enhanced by directly connecting the outer sheath of the cable to the grounding plate as shown below.

  • Page 133: Appendix 9.6.2 Ferrite Core

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures Appendix 9.6.2 Ferrite core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing countermeasures against noise without affecting the quality of the signal.

  • Page 134: Appendix 9.6.3 Surge Protector

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures Appendix 9.6.3 Surge protector (1) Surge absorber Make sure that surge does not directly enter the AC line of the general-purpose stabilized power supply (prepared by user) supplied to the control unit and DIO. The following product or equivalent is recommended for the surge killer.
  • Page 135 APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures (2) Part name : RAV-781BYZ-4 Manufacturer : Okatani Denki Sangyo Surge Surge Clamp Working Circuit voltage Max. tolerable resistance withstand Static voltage temperature 50/60Hz Vrms circuit voltage level voltage capacity range V ±...
  • Page 136 APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures (2) Example of surge absorber installation No-fuse breaker Transformer NC control section Other devices (panel power supply, etc.) Earth Control panel leakage (Relay panel, From power No-fuse breaker etc.) supply Reactor breaker...

  • Page 137: Appendix 9.6.4 Selection Of Stabilized Power Supply

    APPENDIX 9 EMC INSTALLATION GUIDELINES Appendix 9.6 Parts for EMC Countermeasures Appendix 9.6.4 Selection of stabilized power supply Consider the following characteristics when selecting the stabilized power supply (prepared by user). Use a power supply that complies with CE Marking or that follows the Safety Standards given below. Stabilized power supply selection items Item Conditions...

  • Page 138: Maintenance Manual

    II. Maintenance Manual Get other manuals https://www.bkmanuals.com...

  • Page 139: Outline

    1. OUTLINE 1.1 Table of Configuration Lists 1. OUTLINE 1.1 Table of Configuration Lists The C6/C64 control unit is configured of the following modules. Module configuration table Configuration module Type Function Remarks type Control unit HR851 card Main CPU card FCU6-MU042 HR899 card IC Card interface card...

  • Page 140: Control Section Module Configuration

    1. OUTLINE 1.2 Control Section Module Configuration 1.2 Control Section Module Configuration Front panel Clear cover HR899 card F300 cable R400 cable Card Puller Card installation fitting Extension panel Extension card HR851 card Frame FG fitting Insulation sheet Base HR891 card II - 2 Get other manuals https://www.bkmanuals.com...

  • Page 141: Explanation Of Module Functions

    2. EXPLANATION OF MODULE FUNCTIONS 2.1 HR851 Card 2. EXPLANATION OF MODULE FUNCTIONS 2.1 HR851 Card [Block diagram] RISC DRAM Cassette memory (For maintenance) CBUS ICCARD CPU peripheral control PLC operation FLROM SRAM External power supply 24VDC/3A Power supply circuit +3.3V (DC/DC) External I/O interface...

  • Page 142: Hr851 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.1 HR851 Card [Connector layout diagram] DC24IN RTBUS ICCARD TEST RIO-M/S RIO-M NCRST U:SV2 U:HANDLE U:TERMINAL L:SV1 L:ENC L:SIO CBUS SKIP LED3 LED4 TEST : Connector for maintenance and service NCRST : NC reset (do not press during normal system operation) [Explanation of settings] CS1: System mode selection rotary switch Switch...

  • Page 143: Hr899 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.2 HR899 Card 2.2 HR899 Card [Block diagram] SLOT ICCARD [Explanation of functions] The HR899 card functions as the IC Card interface. [Connector layout diagram] ICCARD SLOT HR851 card II - 5 Get other manuals https://www.bkmanuals.com...

  • Page 144: Hr891 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.3 HR891 Card 2.3 HR891 Card [Block diagram] RTBUS EXRT For HR851 card For extension For extension For extension back connection card connection card connection panel connection [Explanation of functions] The HR891 card functions as the control unit's back panel. [Connector layout diagram] RTBUS EXRT...

  • Page 145: Hr881/882/883/884 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.4 HR881/882/883/884 Card 2.4 HR881/882/883/884 Card [Block diagram] RTBUS DI I/F Machine input 32 points MAC303 DO I/F Connect to control unit’s back panel Machine output 32 points AO I/F MAC303 [Explanation of functions] The HR881/882/883/884 card functions as the control unit built-in extension DIO. MAC303 Remote I/O controller Machine input interface...

  • Page 146: Hr875/876 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.5 HR875/876 Card 2.5 HR875/876 Card [Block diagram] ETHERNET RTBUS Physical Ethernet layer Controller Transceiver Twisted pair cable Trans- former EEPROM Modular Connect to control Add-on jack unit’s back panel connector SRAM S R A M SRAM HR875 HR876...

  • Page 147: Hr877/878 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.6 HR877/878 Card 2.6 HR877/878 Card [Block diagram] System ROM Work RAM MDP1 RTBUS 16-bit bus Buff Add-on connector Gate array for Gate array for bus I/F transmission I/F ENCO/DECO 2-port RAM Tr/Re Coaxial cable Medium I/F Rotary switch, setting, etc.
  • Page 148 2. EXPLANATION OF MODULE FUNCTIONS 2.6 HR877/878 Card [Connector layout diagram] MODE x 100 x 10 x 10 NETWORK GROUP STATION DIPSW [Explanation of settings] NETWORK : Network No. setting switch Set the network number between 1 and 239 with the three rotary switches. The I/F board group No. is the number used when setting the local station network number if connecting to MELSECNET/10.

  • Page 149: Hr877/879 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.7 HR877/879 Card 2.7 HR877/879 Card [Block diagram] System ROM Work RAM MDP2 RTBUS 16-bit bus Buff Add-on connector Gate array for Gate array for transmission I/F bus I/F 2-port RAM Medium I/F Optical fiber cable Medium I/F Rotary switch, setting, etc.
  • Page 150 2. EXPLANATION OF MODULE FUNCTIONS 2.7 HR877/879 Card [Connector layout diagram] MODE x 100 x 10 x 10 NETWORK GROUP STATION DIPSW [Explanation of settings] NETWORK : Network No. setting switch Set the network number between 1 and 239 with the three rotary switches. The I/F board group No. is the number used when setting the local station network number if connecting to MELSECNET/10.

  • Page 151: Hr865 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.8 HR865 Card 2.8 HR865 Card [Block diagram] RTBUS PROM Terminal block Gate CC-Link array for master bus I/F gate array EEPROM DC/DC 2-port SRAM Rotary switch, setting, etc. [Explanation of functions] The HR865 card functions as the CC-Link's master/local station. 16bitCPU ASIC Gate array for bus interface...
  • Page 152 2. EXPLANATION OF MODULE FUNCTIONS 2.8 HR865 Card [Explanation of settings] MODE : Mode setting switch Set the unit's operation state (Default setting: 0) Master station Local station : Online (remote net mode) Possible Possible : Online (remote I/O net mode) Possible Not possible : Offline...
  • Page 153 2. EXPLANATION OF MODULE FUNCTIONS 2.8 HR865 Card [Explanation of LEDs] LED display status Master station Local station (Standby master (Standby master LED name Details station) station) When When When When normal abnormal normal abnormal ON : Unit is normal L1 RUN OFF : Watch dog timer error has occurred.

  • Page 154: Hr871 Card

    2. EXPLANATION OF MODULE FUNCTIONS 2.9 HR871 Card 2.9 HR871 Card [Block diagram] RTBUS EEPROM STA1,STA2 DPORT DNET DeviceNet master module [Explanation of functions] The HR871 card functions as the DeviceNet master when the DeviceNet master module is added Memory EEPROM Add-on connector Communication connector...

  • Page 155: Troubleshooting

    3. TROUBLESHOOTING 3.1 List of Unit LEDs 3. TROUBLESHOOTING 3.1 List of Unit LEDs LED1 LED1 LED2 LED2 SERVO1 SERVO2 DC24V IN IC CARD HANDLE TERMINAL SKIP DCOUT (Green) BTAL (Red) SRDY (Green) WDAL (Red) [Explanation of LED functions] Status Name Function Color...

  • Page 156: Troubleshooting

    3. TROUBLESHOOTING 3.2 Troubleshooting 3.2 Troubleshooting 3.2.1 Confirmation of trouble state Confirm "when", "when doing what", and "what kind of" trouble occurred. (1) When? What time did the trouble occur? (2) When doing what? What was the NC operation mode? •...

  • Page 157: When In Trouble

    3. TROUBLESHOOTING 3.2 Troubleshooting 3.2.2 When in trouble If the system does not operate as planned or if there is any trouble in the operation, confirm the following points and then contact the Mitsubishi Service Center. − Examples of trouble − •...
  • Page 158 3. TROUBLESHOOTING 3.2 Troubleshooting (1) Problems related to the power supply The power does not turn ON. Cause Remedy The door interlock is applied. If the control panel door is not completely closed, close it. If the door interlock is applied even when the door is closed, the door interlock circuit is damaged.
  • Page 159 3. TROUBLESHOOTING 3.2 Troubleshooting The power turns OFF. Cause Remedy There is a problem in the power Check whether the voltage fluctuates at certain time zones. supply. Check whether an instantaneous power failure has occurred. A problem occurs when the Check whether the voltage drops instantaneously when the peripheral device starts peripheral device operation starts.
  • Page 160 3. TROUBLESHOOTING 3.2 Troubleshooting (3) Problems related to remote I/O The communication alarm LED ALM (red) lights. Cause Remedy The remote connection cable is Check the connection of the R211 cable between the NC not connected. control section and remote I/O unit. The cable is disconnected or has a connector contact fault.

  • Page 161: Daily Maintenance And Periodic Inspection And Maintenance

    4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.1 Maintenance Tools 4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.1 Maintenance Tools (1) Measuring instruments The following measuring instruments are used to confirm that the voltage is being supplied correctly to the NC unit, to confirm that the wiring to the NC unit is correct, and to carry out simple troubleshooting.

  • Page 162: Maintenance Items

    4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.2 Maintenance Items 4.2.1 Escutcheon (1) Cleaning the escutcheon 1) Keep the rear side of the escutcheon as clean as possible. 2) Wipe the escutcheon with a soft, clean, dry cloth. If cleaning is still required, put some neutral detergent on a cloth and wipe.

  • Page 163: Replacement Methods

    4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods 4.3 Replacement Methods 4.3.1 Cable If the cable is replaced without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed. Disconnect each cable with the following procedures.
  • Page 164 4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods (2) For a flat cable type connector with latches, open the latches in the directions of the arrows, and pull the connector off. (1) Open (2) Pull (3) For a flat cable type connector without latches, hold the connector with a thumb and forefinger, and pull the connector off.

  • Page 165: Durable Parts

    4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods 4.3.2 Durable parts (1) Battery All data, such as the parameters and machining programs that need to be backed up when the power is turned OFF, are saved by a lithium battery installed in the control unit battery holder. Battery ........
  • Page 166 4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods (2) Cooling fan A fan is mounted on the control unit to cool the inside of the control unit. Applicable cooling fan ... 109P0424H702 (Sanyo Denki) or MMF-04C24DS-ROF (Melco Technolex) Cooling fan life.......

  • Page 167: Control Unit

    4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods 4.3.3 Control Unit (1) Control unit Always turn the machine power OFF before replacing the control unit. (1) Disconnect all cables connected to the control unit. (2) Remove all cards mounted in the control unit's extension slots. (3) Loosen screw A.
  • Page 168 4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods (2) Remote I/O unit Always turn the machine power OFF before replacing the remote I/O control unit. (1) Disconnect all cables connected to the remote I/O unit. (2) Loosen screw A. (There is no need to remove the screw.) (3) While supporting the unit with the left hand, remove screw B.

  • Page 169: Control Pcb

    4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods 4.3.4 Control PCB (1) Main card Always turn the control unit power OFF before replacing the main card. (1) Confirm that the control unit power is OFF. (If the power is not OFF, turn it OFF.) (2) Disconnect all cables connected to the control unit's connectors.
  • Page 170 4. DAILY MAINTENANCE AND PERIODIC INSPECTION AND MAINTENANCE 4.3 Replacement Methods (2) Extension card Always turn the control unit power OFF before replacing the extension card. (1) Confirm that the control unit power is OFF. (If the power is not OFF, turn it OFF.) (2) Disconnect all cables connected to the extension card's connectors.
  • Page 171 Revision History Date of Manual No. Revision details revision Nov. 1999 BNP-B2255A Correction of mistakes; Addition of Appendix 9 EMC Installation Guidelines BNP-B2255B • Details related to generation of smoke added to "Safety Precautions". Nov. 2000 • Caution regarding installation of ferrite core added to "I-5.13 Connecting the Display Unit with Ethernet".
  • Page 172 Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product. Duplication Prohibited This instruction manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.
  • Page 173 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE : MITSUBISHI DENKI BLDG., 2-2-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN MC6/C64 MODEL MODEL 008-107 CODE BNP-B2255E(ENG) Manual No. Specifications subject to change without notice. Printed in Japan on recycled paper. (0403) MEE Get other manuals https://www.bkmanuals.com...

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