Mitsubishi Electric F800-E Instruction Manual

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INVERTER

F800-E

FR-F860-E (600V CLASS SPECIFICATION INVERTER)

INSTRUCTION MANUAL (STARTUP)

FR-F860-00027-00450-E-N6

FR-F860-00680-04420-E

Thank you for choosing Mitsubishi Electric inverter.

This Instruction Manual (Startup) provides handling information and precautions for use of this product.

Do not use the product until you have full knowledge of the product mechanism, safety information and

instructions.

Please forward this Instruction Manual (Startup) to the end user.

For details on installation, operation, functions, and maintenance, refer to the Instruction Manual (Detailed). For

details on Ethernet communication, refer to the Ethernet Function Manual.

The PDF manual can be downloaded from the Mitsubishi Electric FA Global Website.

https://www.MitsubishiElectric.com/fa/products/drv/inv/support/f800/f860.html

INVERTER INSTALLATION AND PRECAUTIONS ...................................................... 5

WIRING........................................................................................................................... 7

FAILSAFE SYSTEM WHICH USES THE INVERTER ................................................. 14

PRECAUTIONS FOR USE OF THE INVERTER ......................................................... 14

INVERTER FUNCTION SETTING................................................................................ 16

TROUBLESHOOTING ................................................................................................. 22

SPECIFICATIONS........................................................................................................ 24

─CONTENTS─

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Page 1: Table Of Contents
For details on installation, operation, functions, and maintenance, refer to the Instruction Manual (Detailed). For details on Ethernet communication, refer to the Ethernet Function Manual. The PDF manual can be downloaded from the Mitsubishi Electric FA Global Website. https://www.MitsubishiElectric.com/fa/products/drv/inv/support/f800/f860.html ─CONTENTS─...
Page 2 For details on installation, operation, functions, and maintenance, refer to the Instruction Manual (Detailed). For details on Ethernet communication, refer to the Ethernet Function Manual. The manuals can be downloaded in PDF form from the Mitsubishi Electric FA Global Website. https://www.MitsubishiElectric.com/fa/products/drv/inv/support/f800/f860.html This Instruction Manual provides handling information and ...
Page 3 Application of caution labels  Since pressing the STOP/RESET key may not stop output depending on Caution labels are used to ensure safety during use of Mitsubishi Electric the function setting status, separate circuit and switch that make an inverters.
Page 4 MEMO...
Page 5: Inverter Installation And Precautions
INVERTER INSTALLATION AND PRECAUTIONS  Inverter model • FR-F860-00450 or lower FR - F8 0 00027 Symbol Type Symbol Voltage class Symbol Description Communication type Circuit board coating UL Type 1 Symbol Plated conductor (conforming to IEC60721-3-3:1994 3C2/3S2) certification Inverter SLD 600 V class Ethernet 00027 to 00450...
Page 6: Installing A Communication Option
 Accessory • Eyebolt for hanging the inverter Capacity Eyebolt size Quantity FR-F860-02890, 03360 FR-F860-04420 • Earthing (grounding) cable (1): For connection with a communication option  Installing a communication option • To use a communication option, the enclosed earthing (grounding) cable needs to be installed. Install the cable according to the following procedure. Installation procedure Insert spacers into the mounting holes that will not be tightened with the option mounting screws.
Page 7: Wiring
Terminal connection diagrams WIRING Terminal connection diagrams DC reactor ∗1 Sink logic Main circuit terminal Control circuit terminal Jumper Earth (Ground) ∗7 ∗7 MCCB R/L1 Inrush current Three-phase Motor S/L2 limit circuit AC power T/L3 supply Earth (Ground) R1/L11 Jumper ∗2 S1/L21 Main circuit...
Page 8: Main Circuit Terminals
Main circuit terminals Main circuit terminals  Terminal arrangement and wiring FR-F860-00027 to 00090 FR-F860-00170 FR-F860-00320 P/+ PR Jumper Jumper R1/L11 S1/L21 Jumper Jumper R1/L11 S1/L21 Jumper ∗1 Jumper R/L1 S/L2 T/L3 P/+ PR Jumper R/L1 S/L2 T/L3 Charge lamp R1/L11 S1/L21 R/L1 S/L2...
Page 9 Main circuit terminals  Wiring cover and handling (FR-F860-00450 or lower) • Removal of the wiring cover Remove the inverter lower front cover. (For the details on how to remove the lower front cover, refer to the Instruction Manual (Detailed).) Loosen the fixing screws, and remove the front lid of the wiring cover.
Page 10 Main circuit terminals • Punching out the knockout holes Punch out the knockout holes by firmly tapping it with an object, such as a hammer. Remove any sharp edges and burrs from knockout holes of the wiring cover. FR-F860-00090 or lower FR-F860-00170 to 00450 Do not knock out the hole.
Page 11 Main circuit terminals  LD rating (Pr.570 Multiple rating setting = "1") • 600 V class (575 V input power supply) Cable gauge  Crimp terminal Terminal Tightening AWG/MCM HIV cables, etc. (mm Applicable screw torque inverter model R/L1, Earthing R/L1, Earthing R/L1,...
Page 12: Terminal Layout
Control circuit terminal Control circuit terminal  Terminal layout ∗1 1 F/C +24 SD So SOC S1 S2 PC Recommended cable gauge: 0.3 to 0.75 mm 5 10E 10 SE SE SU IPF OL FU PC RL RM RH RT AU STP MRS RES SD SD STF STR JOG...
Page 13: Wiring Precautions
Control circuit terminal • Wire removal Pull the wire while pressing down the open/close button firmly with a flathead screwdriver. Open/close button Flathead screwdriver NOTE • When using stranded wires without a crimp terminal, twist enough to avoid short circuit with a nearby terminals or wires. •...
Page 14: Failsafe System Which Uses The Inverter
When a fault is detected by the protective function, the protective function is activated and output a Fault (ALM) signal. However, a fault signal may not be output at an inverter's fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi Electric assures the best quality products, provide an interlock which uses inverter status output signals to prevent accidents such as damage to the machine when the inverter fails for some reason.
Page 15 • Electrical corrosion of the bearing When a motor is driven by the inverter, axial voltage is generated on the motor bearing, which may cause electrical corrosion of the bearing in rare cases depending on: condition of the grease used for the bearing, wiring, load, operating conditions of the motor, or specific inverter settings (high carrier frequency).
Page 16: Inverter Function Setting
Operation panel (FR-LU08) INVERTER FUNCTION SETTING Operation panel (FR-LU08) The operation panel can be used for setting the inverter parameters, monitoring various items, and checking fault indications.  Removal and installation of the accessory cover • Loosen the two fixing screws on the accessory cover. •...
Page 17: Parameter List
Parameter list Parameter list For simple variable-speed operation of the inverter, the initial values of the parameters may be used as they are. Set the necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be performed from the operation panel. Setting Initial Setting...
Page 18 Parameter list Setting Initial Setting Initial Setting Initial Name Name Name range value range value range value 0, 2, 4, 6, 8, Frequency search gain 0 to 32767, 9999 9999 0 to 5, 7, 8, RUN terminal function Speed setting 10, 12, 102, 10 to 19, 23, 25, Rotation direction...
Page 19 Parameter list Setting Initial Setting Initial Setting Initial Name Name Name range value range value range value 0 to 50Ω, 9999 Holding time at a start 0 to 10s, 9999 9999 Increased magnetic  excitation current level 0 to 300% 100% Second motor constant 9999...
Page 20 Parameter list Setting Initial Setting Initial Setting Initial Name Name Name range value range value range value Pre-charge upper 0 to 100%, Free parameter 2 0 to 9999 9999 101 to 131, 9999 detection level 9999 201 to 229, Internal storage device (0 to 9999) 301 to 331, 0 to 3600s,...
Page 21 Parameter list Setting Initial Setting Initial Setting Initial Name Name Name range value range value range value Station number in Auxiliary pressure pump PID multistage set point 1124 inverter-to-inverter link 0 to 5, 9999 9999 1460 9999 1374 900 to 1100% 1000% operation starting level Number of inverters in PID multistage set point...
Page 22: Troubleshooting
Reset method for the protective functions TROUBLESHOOTING When a fault occurs in the inverter, the protective function is activated, and the operation panel display automatically changes to one of the fault or alarm indications on page If the fault does not correspond to any of the following faults or if you have any other problem, please contact your sales representative. •...
Page 23: List Of Fault Displays
List of fault displays List of fault displays Abbreviation Name Abbreviation Name E.AIE Analog input fault LOCD Password locked E.OS Overspeed occurrence Er1 to Er4 Parameter write error E.USB USB communication fault E.13 rE1 to rE8 Copy operation error E.PBT Internal circuit fault Err.
Page 24: Specifications
Rating SPECIFICATIONS Rating  FR-F860-00450 or lower Model FR-F860-[ ]-N6 00027 00061 00090 00170 00320 00450 Inverter capacity (kW) 11.0 18.5 30.0 11.0 22.0 30.0 Applicable motor capacity (kW)  1.12 18.5 30.0 17.0 32.0 45.0 Rated capacity (kVA)  16.0 27.0 41.0...
Page 25 Rating  FR-F860-00680 or higher Model FR-F860-[ ] 00680 01080 01440 01670 02430 02890 03360 04420 Inverter capacity (kW) 45.0 75.0 90.0 110.0 132.0 160.0 220.0 250.0 45.0 75.0 110.0 110.0 185.0 220.0 260.0 335.0 Applicable motor capacity (kW)  45.0 75.0 90.0...
Page 26: Outline Dimensions
Outline dimensions Outline dimensions FR-F860-00027 to 02430 FR-F860-02890 to 04420 3×IC 2×IC (Unit: mm) Inverter model FR-F860-00027 FR-F860-00061 FR-F860-00090 FR-F860-00170 FR-F860-00320 FR-F860-00450 517.3 FR-F860-00680 FR-F860-01080 FR-F860-01440 FR-F860-01670 FR-F860-02430 FR-F860-02890 FR-F860-03360 1010 FR-F860-04420 SPECIFICATIONS...
Page 27: Instructions For Ul And Cul
Appendix Appendix 1 Instructions for UL and cUL (Standard to comply with: UL 508C, CSA C22.2 No.274-13)  General precaution CAUTION - Risk of Electric Shock - The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than 10 minutes, and check for residual voltage between terminal P/+ and N/- with a meter etc., to avoid a hazard of electrical shock.
Page 28: Branch Circuit Protection
(Standard to comply with: UL 61800-5-1, CSA C22.2 No. 274)  Product handling information / Informations sur la manipulation du produit -WARNING- Operation of this product requires detailed installation and operation instructions provided in the Instruction Manual (Startup) and the Instruction Manual (Detailed) intended for use with this product.
Page 29: Motor Overload Protection
 Motor overload protection When using the electronic thermal relay function as motor overload protection, set the rated motor current in Pr.9 Electronic thermal O/L relay. Operation characteristics of electronic thermal relay function This function detects the overload (overheat) of the motor, stops the operation of the inverter's output transistor, and stops the output.
Page 30: Appendix 2 Restricted Use Of Hazardous Substances In Electronic And Electrical Products
Appendix 2 Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products” of the People's Republic of China. 电器电子产品有害物质限制使用标识要求...
Page 31 4. Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term, Mitsubishi Electric shall not be liable for compensation to: Damages caused by any cause found not to be the responsibility of Mitsubishi Electric.
Page 32 MEMO...
Page 33 MEMO...
Page 34 MEMO...
Page 35 REVISIONS *The manual number is given on the bottom left of the back cover. Revision Date *Manual Number Revision Oct. 2016 IB-0600691ENG-A First edition Feb. 2019 IB-0600691ENG-B Added • Application of caution labels • Reset selection/disconnected PU detection/PU stop selection (Pr.75 = "1000 to 1003, 1014 to 1017, 1100 to 1103, 1114 to 1117") •...
Page 36 SE- 223 55 Lund Phone: +30 (0)211 / 1206-900 Phone: +46 (0) 8 625 10 00 Fax: +30 (0)211 / 1206-999 Mitsubishi Electric Turkey Elektrik Ürünleri A.Ş.TURKEY MELTRADE Kft.HUNGARY Fabrika Otomasyonu Merkezi Fertő utca 14. Şerifali Mahallesi Nutuk Sokak No.5 HU-1107 Budapest TR-34775 Ümraniye-İSTANBUL...

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Fr-f860-e Fr-f860-00027-00450-e-n6 Fr-f860-00680-04420-e

Mitsubishi Electric F800-E Instruction Manual

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