iv Table of Contents
Preparing Packer for Inspection ........................................................................................................................................ 39
Inspecting Packer .................................................................................................................................................................... 40
Preparing Packer for Removal ............................................................................................................................................ 46
Accessing Packer ..................................................................................................................................................................... 50
Disconnecting Packer ............................................................................................................................................................ 73
Removing Packer Panel ........................................................................................................................................................ 81
Installing New Packer ............................................................................................................................................................ 89
Chute (Co-Mingle Vehicles Only) .............................................................................................................................................. 94
Inspecting Chute ..................................................................................................................................................................... 94
Inspecting Chute Cylinder ................................................................................................................................................... 97
Adjusting Chute Cylinder .................................................................................................................................................. 100
Adjusting Chute Angle ....................................................................................................................................................... 102
Dual Chute (Co-Mingle Units Only) ...................................................................................................................................... 105
Removing Dual Chute ........................................................................................................................................................ 105
Removing Fixed Chute ....................................................................................................................................................... 112
Packer Cylinders .......................................................................................................................................................................... 118
Accessing Packer Cylinders .............................................................................................................................................. 118
Removing Faulty Packer Cylinder .................................................................................................................................. 121
Sliding Shoes ................................................................................................................................................................................ 127
Testing for Excessive Wear ............................................................................................................................................... 128
Replacing Sliding Shoes .................................................................................................................................................... 131
Floor Guides .................................................................................................................................................................................. 135
Upper Wear Pads ......................................................................................................................................................................... 135
Lower Wear Pad ........................................................................................................................................................................... 165
Replacing Lower Wear Pad ............................................................................................................................................... 166
Packer Wiper Blades ................................................................................................................................................................... 178
Replacing Wiper Blades ..................................................................................................................................................... 178
Follower Panels ............................................................................................................................................................................ 179
Replacing Roller Assemblies ............................................................................................................................................ 179
Rollers ....................................................................................................................................................................................... 190
Body Hoist Cylinder .................................................................................................................................................................... 194
Inspecting Body Hoist Cylinder ...................................................................................................................................... 194
Replacing Body Hoist Cylinder ........................................................................................................................................ 196
Tailgate Seals and Hinges ........................................................................................................................................................ 199
Proximity and Limit Switches ................................................................................................................................................. 200
Limit Switch Adjustment ................................................................................................................................................... 201
Proximity Switch Adjustment .......................................................................................................................................... 201