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Labrie Top Select Manuals
Manuals and User Guides for Labrie Top Select. We have
3
Labrie Top Select manuals available for free PDF download: Maintenance Manual, Operator's Manual
Labrie Top Select Maintenance Manual (145 pages)
Brand:
Labrie
| Category:
Utility Vehicle
| Size: 6.63 MB
Table of Contents
Table of Contents
5
Table of Contents
9
Introduction
9
About this Manual
9
Topics Not Included in this Manual
9
About the Illustrations in this Manual
9
Schematics
9
Warranty Registration Form
10
Introducing the TOP SELECT
10
Service and Maintenance on the TOP SELECT
10
Parts
11
Warning
11
TOP SELECT ™ Basic Maintenance
12
Our Office Addresses and Phone Numbers
14
In the U.S
14
In Canada
14
Safety
15
Important Safety Notions
15
Safety Precautions for the Employer
16
Safety Precautions for the Employee
16
General Responsibilities of the Employer
17
General Responsibilities of the Employee
18
Things to Do
18
Things to Avoid
18
General Precautions
19
Hydraulics
21
Fire Protection
21
Summary of Daily Maintenance
22
Safety Features
22
Safety Kits
22
Safety Decals
22
Body Safety Prop
22
Tailgate Safety Prop
24
Securing Tailgate Safety Pin
27
Loading Bucket Safety Pins
28
Lockout/Tagout Procedure
30
Shutting down the Vehicle
31
Prior to Start up
32
General Cleanliness
35
Daily Cleaning of TOP SELECT ™ Body
36
Loading Bucket Daily Cleaning
37
Chassis Daily Cleaning
38
Monthly Visual Inspection
41
Visual Inspection of the Loading Bucket
42
Visual Inspection of the Roof
44
Visual Inspection of the Tailgate
45
Visual Inspection of the Body
46
Visual Inspection of the Chassis
49
Loading Container Maintenance
51
General Maintenance on the Loading Container
51
Bucket Swing out Procedure
52
Replacing or Cleaning Container Rollers
54
Sliding Shoe Replacement Procedure
55
Replacing Bucket Rod Ends
56
Adjusting Length of Bucket Rods
57
Adjusting Bucket Limit Switch
58
Adjusting Limit Switch Arm
59
Adjusting Optional Automatic Cart Latches
59
Replacing Rod Ends of Mobile Roof
61
Adjusting Length of Mobile Roof Rods
63
Replacing Loading Bucket Hydraulic Cylinders
63
Removing the Roof Pivot
64
Adjusting Loading Bucket Cylinder Cushion
65
Loading Bucket Partition Adjustment
70
Tailgate and Body Maintenance
73
Tailgate Locking Mechanism
73
Tailgate and Hinge Inspection
74
Replacing Tailgate Cylinder
74
Tailgate Limit Switch Adjustment
75
Inspecting Body Chassis Hinges
76
Adjusting Body-Raised Limit Switch
77
Adjusting Body Partitions
78
Hydraulic System Maintenance
81
General Maintenance
81
Hydraulic Cylinder Inspection
81
Main Hydraulic Valve
82
Hydraulic Cycle Time
84
Hydraulic Tank
84
Emptying the Hydraulic Tank
85
Changing Hydraulic Oil
86
Cleaning the Strainer (Optional)
87
Replacing Filter Elements
89
Hydraulic Gear Pump System
90
Inspecting the Pump
91
Adjusting Main Relief Valve Pressure
91
Pressure and RPM Table
93
Body Hoist
93
Inspecting the Body Hoist
94
Replacing the Body Hoist
96
Air System Maintenance
99
Air-Actuated Main Hydraulic Valve
100
Preventive Maintenance
101
Operating and Maintenance Records
101
TOP SELECT ™ Preventive Maintenance Chart
102
Maximizer Maintenance
105
General Cleanliness
106
Maximizer Daily Cleaning
107
Maximizer General Maintenance
108
Maximizer Monthly Visual Inspection
108
Pressure Adjustment
110
Replacing the Maximizer Cylinder
112
Removing the Cylinder Guard
112
Removing the Cylinder
113
Installing a New Cylinder
114
Replacing the Maximizer
115
Replacing the Maximizer Extensible Air Hose
117
Lubrication
119
Recommended Lubricants
119
Grease
119
Hydraulic Oil
119
Engine Oil
120
Transmission Oil
120
Grease Fittings on Chassis
120
Grease Fittings on Body
121
Troubleshooting
125
Troubleshooting Tables
125
Detecting Internal Leak in Cylinders
130
Hydraulic and Pneumatic Circuit Diagrams
133
Hydraulic Schematics
134
Single Side Bucket
134
Single Side Bucket W/ Maximizer
135
Dual Side Bucket
136
Dual Side Bucket W/Maximizer
137
Dual Side Bucket W/ Maximizer and Dual Tailgate Cylinder
138
Air System Schematics
139
TS 1000 W/ Options
139
TS 2000 W/ Options
140
Air Brake System (Freight Cab) - Part 1
141
Air Brake System (Freight Cab) - Part 2
142
Air Brake System (Inter Cab) - Part 1
143
Air Brake System (Inter Cab) - Part 2
144
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Labrie Top Select Maintenance Manual (136 pages)
Brand:
Labrie
| Category:
Utility Vehicle
| Size: 3.74 MB
Table of Contents
Table of Contents
2
CHAPTER 1 Top Select Maintenance Guide
6
Liability
7
Important Safety Notions
8
General Precautions
10
General Responsibilities of the Employer
12
General Responsibilities of the Employee
13
Summary of Daily Maintenance
14
Fire Hazard
14
Lockout/Tagout Procedure
15
Body Safety Prop
17
Loading Bucket Safety Pin
19
Tailgate Safety Prop
21
Shutdown Procedure
22
Prior to Start up
23
General Cleanliness
26
Body Daily Cleaning
27
Loading Bucket Daily Cleaning
29
Chassis Daily Cleaning
30
Monthly Visual Inspection
31
Visual Inspection on the Loading Bucket
32
Visual Inspection on the Roof
34
Visual Inspection on the Tailgate
35
Visual Inspection on the Body
36
Visual Inspection on the Chassis
38
Loading Container Maintenance
40
General Maintenance on the Loading Container
40
Bucket Swing out Procedure
41
Container Rollers Replacement or Cleaning
42
Sliding Shoe Replacement Procedure
44
Replacing the Bucket Rod Ends
45
Ajusting the Length of the Bucket Rods
47
Bucket Limit Switches Adjustment
49
Limit Switch Arm Adjustment
50
Optional Automatic Cart Latches Adjustment
51
Replacing the Rod Ends of the Mobile Roof
52
Adjusting the Length of the Mobile Roof Rods
54
Replacing Loading Bucket Hydraulic Cylinders
54
Removing the Roof Mechanism Pivot
56
Adjusting the Loading Bucket Cylinder Cushion
57
Loading Bucket Partition Adjustment
63
Tailgate and Body Maintenance
65
Tailgate Locking Mechanism (Single Tailgate)
65
Tailgate and Hinges Inspection
66
Replacing the Tailgate Hydraulic Cylinder
66
Tailgate Limit Switch Adjustment
68
Body Chassis Hinges Inspection
69
Body Raised Limit Switch
69
Body Partitions Adjustment
70
Hydraulic System Maintenance
74
General Maintenance
74
Hydraulic Cylinder Inspection
74
Main Hydraulic Valve
75
Cycle Time for All Hydraulic Functions
75
Hydraulic Tank Inspection Procedure
76
Hydraulic Fluid Replacement Procedure
78
Strainer Cleaning Procedure
80
Filter Element Replacement Procedure
82
Hydraulic Gear Pump Systems
84
Gear Pump Inspection Procedure
85
Main Relief Valve Pressure Adjustment
85
Pressure and RPM Chart (Since January 2000)
87
Body Hoist Replacement Procedure
88
Air System Maintenance
92
Surface Finishing and Painting
94
Preventive Maintenance
95
CHAPTER 2 Maximizer Maintenance
98
General Cleanliness
99
Maximizer Daily Cleaning
100
Maximizer General Maintenance
102
Maximizer Monthly Visual Inspection
103
Pressure Adjustment
106
Replacing the Maximizer Cylinder
108
Removing the Cylinder Guard
108
Removing the Cylinder
109
Installing a New Cylinder
110
Replacing the Maximizer
112
Replacing the Maximizer Extensible Air Hose
114
CHAPTER 3 Lubrication
116
Recommended Lubricant
117
Location of Grease Fittings on Chassis
118
Location of Grease Fittings on Body
119
Lubrication Chart
121
CHAPTER 4 Troubleshooting
122
Troubleshooting Table
123
Internal Leak Detection for Cylinders
124
CHAPTER 5 Hydraulic and Pneumatic Schematics
126
Pneumatics Top Select 1000 and Options
127
Pneumatics Top Select 2000 and Options
128
Pneumatics Brake System
129
Pneumatics Brake System (Inter Cab)
130
Hydraulics Top Select 1000 with Maximizer
131
Hydraulics Top Select 2000 with Maximizer
132
Hydraulics Top Select 1000
133
Hydraulics Top Select 2000
134
Labrie Top Select Operator's Manual (112 pages)
Brand:
Labrie
| Category:
Trucks
| Size: 2.77 MB
Table of Contents
Table of Contents
4
Introduction
10
Liability
10
Introducing the TOP SELECT
10
To Contact Labrie Plus
11
Chapter 1 Safety
12
Safety Is Everyone's Business
12
Employer Responsibility
13
Employee Responsibility
13
General Safety
14
Don't
15
Safety Precautions
16
Fire Extinguisher
18
Safety Kits
18
Safety Decals Location
19
Danger, Warning and Caution Decals
19
Location of Decals on the Body
19
Location of Decals on Tailgate
20
Location of Decals Inside Cab (Inter)
21
Location of Decals Inside Cab (M2)
23
Location of Decals on Console
25
Illustration of Decals
26
Safety Features
45
Global Motion Sensors (Optional)
45
Troubleshooting and Maintenance
46
Back up Alarm
47
Body Safety Prop
48
Setting the Body Safety Prop
48
Tailgate Safety Prop
49
Setting the Tailgate Safety Prop
49
Camera System (Optional)
51
Prior to Start up
51
Cleanliness
52
Lockout/Tagout Procedure
52
Shut down Procedure
53
Driving the Vehicle
53
Driving Speed
54
Right-Hand Side Driving Position
54
Chapter 2 Controls and Indicators
56
Brake System
56
Parking Brake
56
Temporary Handbrake
56
Pump Switch
57
Emergency Stop Control
58
Auto-Neutral Switch
58
Dashboard Optional Indicators
60
Over Speed Protection Mode
60
Automatic Engine Speed-Up
60
Tailgate Control
62
Loading Bucket Control
63
Loading Bucket Rear Control
64
Loading Bucket Selector
65
Hoist Control
66
Body Partition Controls
66
Maximizer Control (Optional)
67
Maximizer Partition Control
67
Light Controls
68
Work Lights Switch (Optional)
68
Flashing Lights Switch (Optional)
68
Strobe Light Switch (Optional)
68
Light Bar Control (Optional)
68
Warning Lights
69
Neutral Light Indicator (Green)
69
Temporary Handbrake Light (Red)
69
PTO Light (Red)
70
Auto-Neutral Light (Red)
70
Tailgate, Roof or Body Raised Warning Light (Red)
70
Tailgate Fully Opened Light (Optional)
71
Body Raise Allowed Indicator (Optional)
71
Chapter 3 Operating the TOP SELECT
72
Daily Inspection
72
Approaching the Vehicle
72
Visual Inspection
73
Starting the Vehicle
73
Cab Driving Control Inspection
74
Cab Door Opening Procedure
75
Body Inspection Procedure
76
Inspection Sheet Example
78
Loading and Unloading
79
Planning Your Route
79
Standard Collection Procedure
79
For Cabs Equipped with an Extension
79
For Cabs that Are Not Equipped with a Curb Side Extension
80
Loading Bucket
81
Loading Bucket Specifications
81
Safety While Using the Loading Bucket
82
Bucket Loading Procedure
83
Loading Bucket Safety Pins
84
Loading Bucket Partition Adjustment
88
Body Partitions Adjustment
89
Loading Corrective Actions
92
Loading Recycling Boxes
92
Loading Roller Carts
93
Roller Cart Latching Procedure
94
Body Unloading Procedure
97
Unloading Corrective Actions
99
Emergency Unloading Action
99
Maximizer Operation
100
Initial Set up for Body Partitions
100
Using the Maximizer
100
Unloading Rear Compartment
101
Unloading Front Compartment
103
End of the Day Cleaning
105
Body Weekly Cleaning
105
Loading Bucket Weekly Cleaning
106
Chassis Weekly Cleaning
107
Maximizer Cleaning Procedure
107
Hydraulic Oil Leak
109
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