Labrie EXPERT Manuals

Manuals and User Guides for Labrie EXPERT. We have 1 Labrie EXPERT manual available for free PDF download: Maintenance Manual

Labrie EXPERT Maintenance Manual (425 pages)

Brand: Labrie | Category: Trucks | Size: 22.69 MB

Table of Contents
5
Introduction
11
About this Manual
11
Topics Not Included in this Manual
11
About the Illustrations in this Manual
11
Schematics
11
Warranty Registration Form
12
Introducing the E
12
Xpert
12
Multiplexed System
13
Key Features
13
Service and Maintenance on the EXPERT
14
Parts
14
Warning
14
EXPERT ™ Basic Maintenance
15
Visual Inspection
16
Our Office Addresses and Phone Numbers
17
In the U.S
17
In Canada
17
Safety
19
Conventions
19
Basic Safety Notions
19
Responsibilities
20
Employer Responsibilities
20
Employee Responsibilities
21
Do's
21
Don'ts
21
General Precautions
22
Welding
24
Fire
24
Locking out and Tagging out the Vehicle
24
Prior to Start up
25
Shutting down the Vehicle
27
Body Safety Prop
28
Setting the Body Safety Prop
28
Putting the Body Safety Prop Back in Place
29
Tailgate Safety Prop
30
Setting the Tailgate Safety Prop (Standard Units)
30
Putting the Tailgate Safety Prop Back in Place (Standard Units)
32
Setting the Tailgate Safety Props (Co-Mingle Units)
33
Putting the Tailgate Safety Prop Back in Place (Co-Mingle Units)
35
Tailgate Safety Prop Adjustment
36
General Maintenance
37
Cleanliness
37
EXPERT ™ Preventive Maintenance Chart
38
Hopper
40
Cleaning the Hopper
40
Packer Maintenance and Replacement
49
Preparing Packer for Inspection
49
Inspecting Packer
50
Preparing Packer for Removal
56
Accessing Packer
60
Disconnecting Packer
83
Removing Packer Panel
91
Installing New Packer
99
Chute (Co-Mingle Vehicles Only)
104
Inspecting Chute
104
Inspecting Chute Cylinder
107
Adjusting Chute Cylinder
110
Adjusting Chute Angle
112
Dual Chute (Co-Mingle Units Only)
115
Removing Dual Chute
115
Fixed Chute (Co-Mingle Units W/ SSO Tipper)
121
Removing Fixed Chute
122
Hopper Divider Wear Pads and Sliding Shoe
123
Replacing Hopper Divider Wear Pads and Sliding Shoe
123
Packer Cylinders
128
Accessing Packer Cylinders
128
Removing Faulty Packer Cylinder
131
Installing Replacement Packer Cylinder
135
Sliding Shoes
137
Testing for Excessive Wear
138
Preparing for Sliding Shoe Replacement
138
Replacing Sliding Shoes
141
Finishing up Replacing Sliding Shoes and Floor Guides
144
Floor Guides
145
Upper Wear Pads
145
Preparing for Upper Wear Pad Replacement
146
Replacing and Adjusting Upper Wear Pads
173
Lower Wear Pad
175
Replacing Lower Wear Pad
176
Packer Wiper Blades
188
Replacing Wiper Blades
188
Follower Panels
189
Replacing Roller Assemblies
189
Rollers
200
Separating Follower Panels from Packer
201
Body Hoist Cylinder
204
Inspecting Body Hoist Cylinder
204
Replacing Body Hoist Cylinder
206
Tailgate Seals and Hinges
209
Proximity and Limit Switches
210
Limit Switch Adjustment
211
Proximity Switch Adjustment
211
Adjusting Packer Extend Proximity Switch
212
Adjusting Packer Retract Proximity Switch
215
Adjusting Body Raised Limit Switch
217
Adjusting Tailgate Unlocked Proximity Switch
218
Adjusting Tailgate Fully Open Proximity Switch (Optional)
220
Adjusting Top Door Fully Open Limit Switch (Optional)
221
Adjusting Crusher Panel up Limit Switch (Optional)
222
Adjusting Arm Stowed Limit Switch
224
Adjusting Arm Parked Limit Switch
225
Adjusting MID-Height Limit Switch
228
Adjusting Chute Limit Switches (Co-Mingle Units)
229
Glass Compartment Limit Switch (Optional)
232
Tailgate Hooks (Co-Mingle Units)
232
Main Control Valve
234
Main Control Valve Resealing
234
Arm Control Valve
237
Arm Control Valve Resealing
237
Fuel Filter Replacement
242
Painting and Finishing
242
Lubrication
245
Recommended Lubricants
245
Grease
245
Hydraulic Oil
245
Engine Oil
246
Transmission Oil
246
Testing Hydraulic Oil
247
Hydraulic Oil Sample Preparation
247
Taking an Oil Sample
248
Lubrication Charts
250
Specific Components to be Lubricated
254
Crusher Panel (Optional)
254
Body Hinges
255
Tailgate-Locking Mechanism and Hinges
255
Tailgate Hooks (Co-Mingle Units)
258
Hopper Door
258
Sump Box
259
Packer
260
Chute (Co-Mingle Vehicles)
262
Pump Drive Shaft "U" Joint
263
Hydraulic System
265
General Maintenance
265
Hydraulic Vane Pump System
266
Single Vane Pump
267
Dual Vane Pump
268
Directional Control Valve
268
Proportional Valve
270
Inspecting the Pump
271
Replacing the Hydraulic Pump
272
Installing a Yoke Locking Bolt
284
Priming New Pump
285
Hydraulic Tank
286
Inspecting Hydraulic Tank
286
Pressurizing Tank System
288
Emptying Hydraulic Tank
290
Cleaning Strainer
290
Replacing Filter Elements
292
Replacing Hydraulic Oil
293
Hydraulic Cylinders
294
Inspecting Hydraulic Cylinders
294
Detecting Cylinder Internal Leaks
295
Hydraulic Pressures
298
Adjusting Vane Pump Relief Valves (if Equipped)
298
Adjusting Directional Control Valve Pressure
300
Adjusting Body Relief Valve (Electro-Hydraulic Valve)
301
Adjusting Utility Section (Optional Electric Valve Only)
301
Adjusting Proportional Valve Pressure
302
Adjusting Chute Pressure (Co-Mingle Vehicles)
305
Adjusting Gripper Pressure
306
Adjusting Tipper Valve Pressure
307
Adjusting Regeneration Valve Pressure
308
Checking Tailgate Hydraulic System
310
Hydraulic Cooler Maintenance
310
Pressure and Cycle Time Charts - EXPERT
312
Chart 1
312
Chart 2
313
Chart 3
314
Hydraulic Schematics
315
Schematic #1
315
Schematic #2
316
Schematic #3
317
Schematic #4
318
Electrical System
321
How the Electrical System Works
321
Electrical Schematics
321
Control Panel
321
Adjusting and Repairing Electrical Components
323
Fuses and Circuit Breakers
323
Limit and Proximity Switches
325
Multiplex System-Related Interventions
326
IFM Program Update Process
326
J1939 Baud Rate
328
Checking Control Module (Node) Supply Voltage
329
Pneumatic System
331
Air Actuator Maintenance and Replacement
332
Control System Pneumatic Pressure Switch
333
Air Tanks
335
Air Filter Assembly
336
Packer Air System
337
Air Dryer
337
Pneumatic System Schematic
338
Tools
339
Troubleshooting
341
Troubleshooting Guide
341
Pump
345
Pump Cavitation
346
Packer Air System
347
Tailgate-Locking Mechanism
348
Tailgate Unlocking Spontaneously
349
Tailgate Lowering Spontaneously
350
PUMP: Trans Not OK
351
Troubleshooting Harnesses
356
Labrie's Multiplex System
359
Main Page
360
Multiplexing 353
361
Main Menu
370
Warning Buzzer
381
Plugging a Computer
381
Replacing the CAN Bus-Based Multiplex Joystick
382
Allison Transmission Parameters
385
Programmed Parameters
385
Cummins Engine Parameters
385
Daily Inspection
387
Lifting Arms 381
389
Arm Hydraulic System
391
Adjusting Valve Pressure
392
Arm/Gripper Speed Adjustment
392
Arm Functions Adjustment Procedure
393
Adjusting Pressure on the Gripper Cylinder Holding Valve
396
Gripper Auto-Closing System
396
Adjusting Arm In/Out Holding Valve Pressure
397
Testing the Auto-Closing System
397
Cylinder Cushion Adjustment
400
Auto-Packing
400
Adjusting the Arm Vane Pump Relief Valve
401
Bypassing a Dump Valve for Diagnostic Purposes
401
Proportional Coil Signals
405
Case of a HELPING -HAND ™ Arm Moving very Slowly or Not Moving at All in One Direction
405
Gripper Adjustment Rod
409
Gripper Arm Pivot Bushing Installation
410
Gripper Height Setting
410
Replacing Green Wear Pads
414
Replacing White Wear Pads
416
Keyless Locking Devices
419
Keyless Locking Devices - QUB00495
420
Keyless Locking Devices - QUB00498
420
Slide Wear Pad Lubrication
421
Lubrication Chart and Hydraulic Schematic
423

Labrie Categories

Trucks Utility Vehicle Automobile Front End Loaders Industrial Equipment

More Labrie Manuals

Labrie EXPERT Manuals

Labrie EXPERT Maintenance Manual (425 pages)

Table of Contents

Related Products

Labrie Categories