Club Car Carryall 1 Manuals

Manuals and User Guides for Club Car Carryall 1. We have 4 Club Car Carryall 1 manuals available for free PDF download: Maintenance And Service Manual Supplement, Owner's Manual

Club Car Carryall 1 Maintenance And Service Manual Supplement (176 pages)

IQ System Electric Vehicles

Brand: Club Car | Category: Electric Vehicles | Size: 11 MB

Table of Contents
5
Section 10 - Periodic Maintenance

9
- General Warning
  9
  - Disabling the Vehicle
    10
  - Disconnecting the Batteries
    11
  - Connecting the Batteries
    11
- General Information
  12
- Periodic Service Schedule
  12
- Periodic Lubrication Schedule
  14
Section 11 - Electrical System and Testing

15
- General Information
  15
- Wiring Diagrams
  16
- Troubleshooting
  24
- Test Procedures
  30
  - Index of Test Procedures
    30
- Communication Display Module (CDM)
  55
  - Using the CDM to Retrieve Data from the Onboard Computer
    56
  - CDM Troubleshooting Guide
    57
Section 12 - Iq Display Module (Iqdm) Series 2 and Iqdm-P Diagnostics

59
- Plugging the Handset into the Vehicle
  59
- Introductory Display
  60
- Menu Navigation
  60
- Monitor Menu
  62
- Faults Menu
  64
- Functions Menu
  69
- Information
  72
- Programmer Setup
  72
  - Program
    72
  - Faults
    72
  - Information
    73
- IQDM and IQDM-P Handset Troubleshooting
  73
- Test Procedures
  75
  - Index of Test Procedures
    75
Section 13 - Electrical Components

79
- Key Switch
  79
- Forward/Reverse Rocker Switch
  81
- Tow/Run Switch
  83
- Motor Controller Output Regulator (MCOR)
  83
- Reverse Buzzer
  85
- Solenoid
  85
- Onboard Computer (OBC)
  87
- Solid State Speed Controller
  89
- Charger Receptacle
  91
  - Receptacle Fuse Link
    92
- Battery Warning Light
  93
- Pin 9 Diode
  93
- Ferrite Beads - CE Mark Vehicles
  95
  - 2008-2010 Model Years
    95
  - Starting 2011 Model Year
    96
Section 14 - Batteries

97
- General Information
  97
- Battery Care
  97
  - Preventive Maintenance
    97
  - Self-Discharge
    97
  - Electrolyte Level
    98
  - Water Quality
    98
  - Vibration Damage
    99
- Battery Charging
  100
  - Charger Shuts off after 16 Hours
    100
  - Deep-Discharge
    100
  - Early Excessive Discharging
    100
  - Incoming AC Service
    101
  - Fleet Rotation
    101
  - Numbering Vehicles and Chargers
    101
- Battery Troubleshooting Chart
  102
- Battery Testing - 8 Volt
  103
  - Battery Charger Test
    103
  - On-Charge Voltage Test
    103
  - Hydrometer Test
    103
  - Discharge Test
    105
  - Battery Troubleshooting Examples
    107
- Battery Testing - 12 Volt
  108
  - Battery Charger Test
    108
  - On-Charge Voltage Test
    108
  - Hydrometer Test
    108
  - Discharge Test
    110
  - Battery Troubleshooting Examples
    112
- Battery Storage
  113
- Battery Replacement
  113
- Charging a Battery Pack that Has Low Voltage
  115
Section 15 - Battery Charger

117
- Refer to the Appropriate Battery Charger Maintenance and Service Manual
  117
Section 16A - Motor (Model 5Bc59Jbs6390)

119
- General Information
  119
- Motor Identification
  119
- External Motor Testing
  119
- Motor
  120
- Motor Component Testing and Inspection
  123
  - Armature
    123
  - Field Windings Inspection
    124
  - Motor Components
    124
  - Bearing Inspection
    125
  - Bearing Removal
    125
  - Bearing Installation
    125
  - Speed Sensor Magnet Inspection
    127
  - Speed Sensor Magnet Removal
    127
  - Speed Sensor Magnet Installation
    127
- Reconditioning the Motor
  127
- Motor Assembly
  128
- Motor Installation
  130
- Motor Speed Sensor
  133
Section 16B - Motor (Models Ej4-4001 and Ej8-4001A)

135
- General Information
  135
- Motor Identification
  135
- External Motor Testing
  135
- Motor
  137
  - Motor Removal
    137
  - Motor Disassembly
    139
- Motor Component Testing and Inspection
  141
- Reconditioning the Motor
  146
- Motor Assembly
  146
- Motor Installation
  148
Section 17 - Transaxle (Type G)

151
- Lubrication
  151
- Axle Bearing and Shaft
  151
  - Axle Shaft
    151
  - Axle Bearing
    154
- Transaxle
  155
  - Transaxle Removal
    155
- Transaxle Disassembly, Inspection, and Assembly
  157
  - Transaxle Disassembly and Inspection
    157
  - Transaxle Assembly
    159
- Transaxle Installation
  160
Section 18 - Iq Display Module (Iqdm-P) Programming

163
- Plugging the Handset into the Vehicle
  163
- Program Menu
  164
  - Speed Setting
    164
  - Fast Accel
    165
  - Pedal up Mode
    165
  - Speed Cal
    165
  - Code A, Code B, and Code C
    165

Club Car Carryall 1 Owner's Manual (80 pages)

Transportation Vehicles Electric and Gasoline

Brand: Club Car | Category: Automobile | Size: 6 MB

Table of Contents
5
Vehicle Feature Identification
6
- DS Villager
  6
- Villager
  8
- Villager
  10
- Transporter
  16
- Transporter
  17
- Practice Safety
  20
Safety Details
21
General Warnings
21
General Information
24
Model Identification
25
Controls and Indicators
25
- Accelerator Pedal
  27
- Brake Pedal
  28
- Park Brake Pedal
  29
- Headlight Control
  29
- Circuit Breaker
  31
Pre-Operation and Daily Safety Checklist
34
Performance Inspection
34
All Vehicles
35
Driving Instructions
36
Loading and Unloading
39
Transporting on a Trailer
40
Storage - Electric Vehicles
40
Storage - Gasoline Vehicles
42
Maintenance
45
Periodic Service Schedules
45
Periodic Lubrication Schedules
48
Vehicle Controller - Electric Vehicles
50
Batteries - Electric Vehicles
50
Battery Care
51
Battery Charger - Electric Vehicles
52
Charging Batteries
54
Battery - Gasoline Vehicles
56
Engine Oil - Gasoline Vehicles
57
Fueling Instructions - Gasoline Vehicles
58
Cleaning the Vehicle
59
Accessories
60
Subsequent Owner Registration
60
Vehicle Specifications - Electric Vehicles
61
Vehicle Specifications - Gasoline Vehicles
63
- California Emission Control Warranty Statement
  74
- Emission Control Information
  75

Club Car Carryall 1 Owner's Manual (48 pages)

Brand: Club Car | Category: Utility Vehicle | Size: 2 MB

Carryall
3
Carryall
4
Practice Safety
6
Table of Contents
7
Safety Details
8
Carryall
8
General Warnings
8
Vehicle Feature Identiﬁcation - Carryall 1 and Carryall 2
10
Vehicle Feature Identiﬁcation - Carryall 2 Plus
12
Vehicle Feature Identiﬁcation - Carryall 6
14
General Information
16
Model Identiﬁcation
16
Controls and Indicators
16
Pre-Operation and Daily Safety Checklist
21
Engine Oil
22
Driving Instructions
23
Bed Latch
25
Prop Rod
26
Loading and Unloading
27
Towing with the Vehicle
28
Transporting on a Trailer
28
Storage
29
Maintenance
31
Periodic Service Schedule
32
Engine Oil
33
Periodic Lubrication Schedule
34
Engine Oil
35
Fueling Instructions
36
Battery
37
Cleaning the Vehicle
38
Accessories
38
Subsequent Owner Registration
39
Vehicle Speciﬁcations
39
Club Car ® Limited Two Year Warranty for 2003 Transportation and Utility Vehicles
41

Club Car Carryall 1 Owner's Manual (48 pages)

Electric Industrial Truck

Brand: Club Car | Category: Trucks | Size: 1 MB

Table of Contents
7
General Information
8
Vehicle Specifications
8
Accessories
9
Model Identification
11
Safety Symbols
11
Safety Details
11
Vehicle Feature Identification - Carryall 1 and Carryall 2
20
Vehicle Feature Identification - Carryall 6
22
Controls and Indicators
24
Pre-Operation and Daily Safety Checklist
27
Driving Instructions
28
Bed Latch
29
Prop Rod
30
Loading and Unloading
32
Towing with the Vehicle
32
Transporting on a Trailer
32
Storage
33
Batteries
34
Battery Charger
35
Maintenance
38
Vehicle Controller
38
Periodic Service Schedule
38
Periodic Lubrication Schedule
40
Cleaning the Vehicle
41
Subsequent Owner Registration
41
Warranties
42

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Club Car Carryall 1 Manuals

Club Car Carryall 1 Maintenance And Service Manual Supplement (176 pages)

Table of Contents

Section 10 - Periodic Maintenance

Section 11 - Electrical System and Testing

Section 12 - Iq Display Module (Iqdm) Series 2 and Iqdm-P Diagnostics

Section 13 - Electrical Components

Section 14 - Batteries

Section 15 - Battery Charger

Section 16A - Motor (Model 5Bc59Jbs6390)

Section 16B - Motor (Models Ej4-4001 and Ej8-4001A)

Section 17 - Transaxle (Type G)

Section 18 - Iq Display Module (Iqdm-P) Programming

Club Car Carryall 1 Owner's Manual (80 pages)

Table of Contents

Club Car Carryall 1 Owner's Manual (48 pages)

Table of Contents

Club Car Carryall 1 Owner's Manual (48 pages)

Table of Contents

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