Club Car Carryall Manuals

Manuals and User Guides for Club Car Carryall. We have 1 Club Car Carryall manual available for free PDF download: Maintenance And Service Manual

Club Car Carryall Maintenance And Service Manual

Club Car Carryall Maintenance And Service Manual (124 pages)

Gasoline and Electric Vehicles

Brand: Club Car | Category: Utility Vehicle | Size: 18.14 MB

Table of Contents

Table of Contents
5
Section 1 - Safety

11
- General Warning
  11
Section 2 - Vehicle Specifications

15
Section 3 - General Information

19
Section 4 - Body and Trim

25
- Cleaning the Vehicle
  25
- Front Body Repair
  26
- Front Body
  27
  - Front Body Removal
    27
  - Front Body Installation
    28
- Tilt Bed - Turf 1, 2, Carryall 1, 2 and 2 Plus
  29
  - Tilt Bed Removal
    29
  - Tilt Bed Installation
    29
- Flat Bed - Turf 6 and Carryall 6
  31
  - Flat Bed Removal
    31
  - Flat Bed Installation
    31
- Flat Bed Trim - Turf 6 and Carryall 6
  31
  - Flat Bed Trim Removal
    31
  - Flat Bed Trim Installation
    32
- Access Door - Turf 6 and Carryall 6
  34
  - Access Door Removal
    34
  - Access Door Installation
    34
- Side Door - Turf 6 and Carryall 6
  34
  - Side Door Removal
    34
  - Side Door Installation
    34
- Rear Fender
  34
  - Rear Fender Removal
    34
  - Rear Fender Installation
    36
- Trailer Hitch (Optional on some Models)
  37
  - Trailer Hitch Removal
    37
  - Trailer Hitch Installation
    37
- Tailskirt
  37
  - Tailskirt Removal
    37
  - Tailskirt Installation
    37
- Floor Mat
  37
- Bumper
  38
  - Bumper Removal
    38
  - Bumper Installation
    38
Section 5 - Accelerator and Brake Pedal Group

39
Section 6 - Wheel Brake Assemblies

59
Section 7 - Wheels and Tires

83
- General Information
  83
- Wheels
  83
  - Wheel Removal
    83
  - Wheel Installation
    83
- Tires
  84
  - Tire Removal
    84
  - Tire Repair
    85
  - Tire Installation
    85
Section 8 - Rear Suspension

87
- General Information
  87
- Shock Absorbers
  87
  - Shock Absorber Inspection and Removal
    87
  - Shock Absorber Installation
    88
- Multi-Leaf Springs
  88
- Snubber
  92
  - Snubber Removal
    92
  - Snubber Installation
    92
- Stabilizer Bar
  93
  - Stabilizer Bar Removal
    93
  - Stabilizer Bar Installation
    94
- Jounce Bumpers
  94
  - Jounce Bumper Removal
    94
  - Jounce Bumper Installation
    94
Section 9 - Steering and Front Suspension

95
- General Information
  95
- Steering Wheel
  95
  - Steering Wheel Removal
    95
  - Steering Wheel Installation
    96
- Steering Column
  96
  - Steering Column Removal
    96
  - Steering Column Disassembly
    98
  - Steering Column Assembly
    99
  - Steering Column Installation
    99
- Steering Adjustment
  101
- Rack and Pinion
  102
  - Rack and Pinion Removal
    102
  - Rack and Pinion Disassembly
    102
  - Rack and Pinion Assembly
    104
  - Rack and Pinion Installation
    106
- Tie Rod and Drag Link
  107
  - Tie Rod and Drag Link Removal
    107
  - Tie Rod and Drag Link Installation
    107
- Front Suspension
  108
  - Lubrication
    108
  - Wheel Alignment
    108
  - Camber Adjustment
    108
- Front Suspension Components
  110
  - Leaf Spring Removal
    110
  - Leaf Spring Installation
    110
  - Kingpin and Steering Spindle Removal
    111
  - Two-Wheel Brake Vehicle Upper Portion
    112
  - Kingpin and Steering Spindle Installation
    116
  - Delta A-Plate Removal
    116
  - Delta A-Plate Installation
    116
  - Shock Absorber Removal
    116
  - Shock Absorber Installation
    117
- Front Wheel Bearings and Hubs - 4-Wheel Brake Vehicles
  117

Advertisement

Advertisement

Related Products

Club Car Categories

Golf Cars Utility Vehicle Offroad Vehicle Electric Vehicles Battery Charger

More Club Car Manuals