Engine Installation - Club Car Carryall 295 Maintenance And Service Manual

GASOLINE ENGINE, MUFFLER, FUEL SYSTEM,
AND CLUTCHES
12. Remove the accelerator cable. See Accelerator Cable Removal on page 15-20.
13. Remove the muffler. See Muffler Removal on page 15-6.
14. Remove the intermediate exhaust pipe. See Intermediate Pipe Removal on page 15-6.
15. Remove the clutch outer cover. See Clutch Outer Cover Removal on page 15-36.
16. Remove the clutches (5). See Drive Clutch Removal on page 15-30. Also See Driven Clutch Removal on
page 15-34.
17. Remove the clutch inner cover (6). See Clutch Inner Cover Removal on page 15-36.
18. Remove the exhaust manifold (7).
19. Remove the electrical connectors:
19.1.Disconnect the engine harness from the chassis harness.
19.2.Disconnect all wires attached to the starter solenoid. See following NOTE.
NOTE: Mark or tape together, for identification, the connectors on the starter solenoid posts.
20. Drain the engine oil. See Engine Oil and Filter Change on page 10-11.
21. Remove engine oil inlet and outlet hoses from the engine. See Oil Filter Hose Removal on page 15-5. See
also following NOTE.
NOTE: Plug each line as it is removed from the engine. Without plugs, oil will leak from the lines.
22. Remove the engine mounting hardware (8) (Figure 15-1, Page 15-2).
23. Lift the engine out by its lift tabs (9).
24. If a new engine will be installed, remove and retain the following:
– Oil Filter Adapter (1) (Figure 15-2, Page 15-4)
– Engine Lift Tabs
– Choke Cable Return Spring

ENGINE INSTALLATION

See General Warnings, Section 1, Page 1-2.
1. Before a new engine is installed, the following components must be installed:
– Oil Filter Adapter (1) (new o-rings (2) required) (Figure 15-2, Page 15-4); tighten the hardware to 33 ft-lb
(44 N·m)
– Engine Lift Tabs; tighten the hardware to 21 ft-lb (28 N·m)
– Choke Cable Return Spring
2. Lower the engine into the engine compartment and closely align the engine block mounting holes with the holes
in the engine plate (10) (Figure 15-1, Page 15-2).
3. Secure the engine oil inlet and outlet hoses to the engine ports with new clamps. See Oil Filter Hose Installation
on page 15-5.
2013 Carryall 295/XRT 1550 Maintenance and Service Manual
15
Gasoline Engine
Page 15-3