KYMCO UXV 500i Service Manual page 232

11
.FINAL REDUCTION/
TRANSMISSION SYSTEM
Apply clean engine oil to the countershaft
assembly, driveshaft assembly and primary
drive shaft.
Install the primary drive shaft.
Install the countershaft and drive shaft
assemblies as a set into the left crankcase.
Apply clean engine oil to the shift cam, then
install the shift cam.
Apply clean engine oil to the gearshift fork,
sliding surface and gearshift fork pawl.
Install the lower gearshift fork into the clutch
dog (countershaft) and shift cam grooves with
its "LDB5" mark facing down.
Install the upper gearshift fork into the clutch
dog (countershaft) and shift cam grooves with
its "LDB5" mark facing up.
11-23
Primary Drive Shaft
Drive shaft Assembly
Shift Cam
Lower Shift Fork
UXV 500
Countershaft Assembly
Upper Shift Fork