KYMCO MXU 300 Owner's Manual
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KYMCO MXU 300 Owner's Manual

Kymco on-road
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OWNER'S MANUAL
KWANG YANG MOTOR CO.,LTD.
MXU 300/250
ON-ROAD
Issued: 21.02.2005

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Summary of Contents for KYMCO MXU 300

  • Page 1 OWNER'S MANUAL KWANG YANG MOTOR CO.,LTD. MXU 300/250 ON-ROAD Issued: 21.02.2005...

  • Page 3: Important Notices

    IMPORTANT NOTICES READ THIS MANUAL CAREFULLY Your Owner's Manual contains important information on safety, operation, and maintenance. Any one who operates this ATV should carefully read and understand the contents of this manual before riding the vehicle. AGE RECOMMENDATION The minimum recommended age for this ATV model is 16. Children under age 16 should never operate this vehicle.
  • Page 4 SPECIAL MESSAGES KYMCO provides many important safety messages both in this manual and on the vehicle. For your safety and the safety of others, pay special attention to all warnings preceded by this alert symbol . Failure to follow the warnings contained in this manual can result in SERIOUS INJURY or DEATH.
  • Page 5 All information in this publication is based on the latest product information available at the time of approval for printing. KWANG YANG MOTOR CO.,LTD reserves the right to make changes at any time without notice and without...

  • Page 6: Table Of Contents

    CONTENTS Page Page LOCATION OF THE WARNING AND CONTROL FUNCTIONS ....18 SPECIFICATION LABELS ....1 IGNITION SWITCH......18 INSTRUMENTS AND INDICATOR..19 Multi-function display.......21 HANDLEBAR SWITCHES....28 SAFETY INFORMATION ......5 Horn button........28 Turn signal switch......28 Headlight dimmer switch....29 Hazard switch.........30 DESCRIPTION AND MACHINE Start switch........31 IDENTIFICATION ........10 RECOIL STARTER......32...
  • Page 7 Page Page PARKING BRAKE.......36 PRE-OPERATION CHECKS.....46 DRIVE SELECT LEVER ......47 LOCKING STEERING......37 Drive select lever adjustment..49 DRIVE SELECT LEVER.......38 FRONT AND REAR BRAKES....51 FUEL TANK CAP ........39 FUEL..........52 FUEL VALVE........39 ENGINE, TRANSMISSION OIL AND CHOKE KNOB........41 REAR FINAL GEAR CASE OIL .....54 CHAIN..........55 SEAT..........42 THROTTLE LEVER......55...
  • Page 8 Page Page OPERATION RIDING YOUR ATV ........60 ......73 STARTING A COLD ENGINE....60 GETTING TO KNOW YOUR ATV ..74 Using the recoil starter......62 RIDE WITH CARE AND GOOD STARTING A WARM ENGINE....63 JUDGEMENT........75 WARMING UP........63 APPAREL...........78 DRIVE SELECT LEVER OPERATION PRE-OPERATION CHECKS....80 AND REVERSE DRIVING....64 LOADING AND ACCESSORIES..82 ENGINE BREAK-IN......67...
  • Page 9 Page Page P E R I O D I C M A I N T E N A N C E A N D REAR BRAKE PADS (MXU 300) INSPECTION........120 ADJUSTMENT ........99 BRAKE FLUID INSPECTION.....121 TOOL KIT...........99 COOLING SYSTEM INSPECTION..123 PERIODIC MAINTENANCE/ Engine overheating.......124...
  • Page 10 Page Page BATTERY..........130 CLEANING AND STORAGE ...138 Battery remove......131 A. CLEANING ........138 Battery installation......133 B. STORAGE ........140 FUSE REPLACEMENT......134 HEADLIGHT BEAM ADJUSTMENT..135 SPECIFICATIONS........142 TROUBLESHOOTING .......136 NOISE REGULATION......146 Troubleshooting chart....137 MAINTENANCE RECORD.......147 INDEX...........148...

  • Page 11: Location Of The Warning And Specification Labels

    LOCATION OF THE WARNING AND SPECIFICATION LABELS...
  • Page 12 WARNING INFORMATION Anyone who rides the vehicle should read and WARNING understand this information before riding. They contain important information for safe and Improper ATV use can result in SEVERE proper operation of your ATV. INJURY or DEATH. The labels should be considered as permanent parts of the vehicle.
  • Page 13 CAUTION CAUTION Before shifting, you must stop the machine and ． return the throttle lever to its closed position until Never carry passenger the engine speed to the specified idling speed. This carrier. ． ： Otherwise, the transmission may be damaged Maximum load 30 Kg (66 lbs)
  • Page 14 WARNING WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR DEATH. OPERATING TIRE PRESSURE : Set with tires cold Recommended : Operating this ATV if you are under FRONT : 25~32kpa, (0.25~0.32kgf/cm ), 3.5~4.5psi the age of 16 increases your chance REAR 25~32kpa, (0.25~0.32kgf/cm ), 3.5~4.5psi...

  • Page 15: Safety Information

    SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision can occur quickly, even during routine maneuvers, if you fail to take proper pre-cautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: Read this manual and all labels carefully and follow the operating procedures described.
  • Page 16 Never consume alcohol or drugs before or while operating this ATV. Never operate at speeds too fast for your skills or the conditions. Always go at a speed that is proper for the terrain, visibility and operating conditions, and your experience. Never attempt wheel, jump, or other stunt.
  • Page 17 Always follow proper procedures for going down slopes and for braking on slopes as described in this manual. Check the terrain carefully before you start down any slope. Shift your weight backward. Never go down a slope at high speed. Avoid going down slope at an angle that would cause the vehicle to lean sharply to one side.
  • Page 18 WARNING WHAT CAN HAPPEN Gasoline is poisonous and can cause injuries. POTENTIAL HAZARD HOW TO AVOID THE HAZARD Improper handling of gasoline. If you should swallow some gasoline or inhale WHAT CAN HAPPEN a lot of gasoline vapor, or get some gasoline in Gasoline can catch fire and you could be your eyes, see your doctor immediately.
  • Page 19 WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your machine in an area with adequate ventilation.

  • Page 20: Description And Machine Identification

    DESCRIPTION AND MACHINE IDENTIFICATION IDENTIFICATION NUMBER RECORDS KEYS IDENTIFICATION NUMBER Record the keys identification number, frame The keys identification number is stamped on serial number and engine serial number the hang tag as shown in the following information for assistance when order illustration.

  • Page 21: Frame Serial Number

    FRAME SERIAL NUMBER ENGINE SERIAL NUMBER The frame serial number is stamped on the The engine serial number is stamped on the left front of the frame. crankcase. (1) Frame serial number (2) Engine serial number...

  • Page 22: Parts Location

    PARTS LOCATION (03) (02) (02) (01) (01) Rear brake lever (02) Headlights/Position lights (03) Front brake lever (04) Right front turn signal light (05) Steering handlebar lock (06) Left front turn signal light (04) (05) (06)
  • Page 23 (10) (08) (09) (08) (07) (07) Right rear turn signal light (08) Taillights/Stop lights (09) Instrument and indicators (10) Left rear turn signal light (11) Exhaust system (12) Trailer hitch (13) License light (14) Battery (11) (12) (13) (14)
  • Page 24 (18) (17) (16) (15) (15) Drive select lever (16) Fuel valve (17) Seat (18) Tool kit (19) Reservoir water tank (20) Brake pedal fluid reservoir (19) (20)
  • Page 25 (22) (21) (21) Exhaust system ) Choke knob (23) Recoil starter (23)
  • Page 26 (30) (29) (28) (27) (26) (25) (24) (24) Front brake lever /Parking brake ) Front cargo rack (26) Front brake fluid reservoir (27) Ignition switch (28) Rear brake fluid reservoir (29) Accessory socket seat (30) Rear brake lever (31) Headlight dimmer switch Starter button Hazard switch Turn signal switch...
  • Page 27 (37) Rear cargo rack ) Flag pole bracket NOTE: The machine you have purchased may differ slightly from those shown in the figures of this manual. (37) (38)

  • Page 28: Control Functions

    CONTROL FUNCTIONS IGNITION SWITCH Functions of the respective switch positions are as follows: OFF: All electrical circuits are switched off except hazard light. The key can be removed in this position. ON : With the transmission in neutral and set the parking brake, the engine can be started.

  • Page 29: Instruments And Indicator

    INSTRUMENTS AND INDICATOR (1) Multi-function display The display includes the following functions: Speedometer Odometer/Tripmeter Digital clock Coolant temperature gauge Fuel gauge (2) Left turn signal indicator Flashes when the left turn signal operates. NOTE: Both left and right turn signal indicator will flash at (1) Multi-function display the meantime when the hazard switch is operated (2) Left turn signal indicator...
  • Page 30 (4) Low gear indicator (7) Right turn signal indicator Flashes when the right turn signal operates. The low gear indicator will light when the transmission is in low gear and the ignition NOTE: switch is ON Both left and right turn signal indicator will flash at (5) Neutral indicator the meantime when the hazard switch is operated and turn signal switch is turned off.

  • Page 31: Multi-Function Display

    Multi-function display (1) Digital clock Show the time (hours and minutes) while the ignition is ON. To adjust the time manually, proceed as follows: 1. Turn the ignition switch ON. 2. Press and hold both the Mode/Adjust button (A) and Mode/Adjust button (B) for more than 2 seconds.
  • Page 32 3. To set the hour, press the Mode/Adjust button 4. Press the Mode/Adjust button (B). The minute (A) until the desired hour. display will start flashing.
  • Page 33 5. To set minute, press the Mode/Adjust button 6. To end the adjustment, press the Mode/Adjust (A) until the desired minute. button (A) and Mode/Adjust button (B). The display will stop flashing automatically and the adjustment will be cancelled if the button is not pressed for about 10 seconds.
  • Page 34 (2) Coolant temperature gauge Overheating message When the coolant is over specified temperature, The coolant temperature gauge shows the coolant temperature gauge flashing. coolant temperature. If this occurs, stop the engine and check the reserve tank coolant level. Read page 124 and The normal operating temperature range is to not ride the ATV until the problem has been within the section between the segment C...
  • Page 35 (3) Speedometer (4) Fuel gauge Shows riding speed in km/h or mph. The fuel gauge shows the approximate fuel supply available in a graduated display. The normal operating fuel range is with the Press and hold Mode/Adjust button (B)for section between the segment F and segment more than 2 seconds to select km/h or mph.
  • Page 36 (5) Odometer/Tripmeter The odometer shows the total distance travelled in Km or in miles. The tripmeter shows the trip distance travellled in Km or in miles. Press and hold Mode/Adjust button (B)for more than 2 seconds to select km or mile. Press and hold Mode/Adjust button (A)for more than 2 seconds to select OD0 or TRIP...
  • Page 37 To reset the tripmeter: 1. Press and hold Mode/Adjust button (A)for more than 2 seconds to select TRIP and do not release the Mode/Adjust button (A). 2. Press and hold the Mode/Adjust button (B) until the tripmeter is reset.

  • Page 38: Handlebar Switches

    HANDLEBAR SWITCHES Turn signal switch Use the turn signal switch while turning to another direction or shifting to another lane. The turn signal light will flash when the switch is operated and ignition switch is ON. " " For turning to the " left ".

  • Page 39: Headlight Dimmer Switch

    Headlight dimmer switch Turn the switch to the " " position to switch on the low beam. Turn the switch to the " " position to switch on the high beam. Turn the switch to the " " position to switch off the headlight.

  • Page 40: Hazard Switch

    Hazard switch When the hazard switch is pressed, the right and left turn signal lights flash together. instrument turn signal indicator light will also flash when the switch is operated. When the hazard switch is pressed again, the right and left turn signal lights go out together.

  • Page 41: Start Switch

    Start switch " " The start switch is used for starting the engine. Pushing the switch in starts the engine. CAUTION: See starting instructions prior to starting engine (see page 60 for details). (1) Start switch...

  • Page 42: Recoil Starter

    RECOIL STARTER The recoil starter is on the left side of the ATV. It is used to start the engine when the battery is low. See using the recoil starter (page 62). 3. After the engine starts, allow the starter grip to return slowly and turning it clockwise to 1.

  • Page 43: Throttle Lever

    THROTTLE LEVER It is operated by the thumb. Pressing the lever WARNING opens the throttle. When pressure is released, spring tension automatically closes the throttle. POTENTIAL HAZARD Regulate the speed of the machine by varying Malfunction of throttle. the throttle position. WHAT CAN HAPPEN The throttle could be hard to operate, making it difficult to speed up or slow down...

  • Page 44: Speed Limiter

    SPEED LIMITER The speed limiter keeps the throttle from fully opening, even when the throttle lever is pushed WARNING to the maximum. Screwing in the adjuster limits the maximum engine power available and decreases the maximum speed of the ATV. POTENTIAL HAZARD Improper adjustment of the speed limiter and throttle.

  • Page 45: Front Brake Lever

    FRONT BRAKE LEVER BRAKE PEDAL The front brake lever is next to the right This ATV is equipped with a combined brake handgrip. system. Operating the brake pedal applies the rear brake and a portion of the front brake. The front brakes are operated by squeezing the front brake lever.

  • Page 46: Parking Brake

    PARKING BRAKE WARNING To set the parking brake, squeeze the front POTENTIAL HAZARD brake lever and lock it with the lock lever. Always set the parking brake when parking and before Improper use of the parking brake. starting the engine. To unlock the parking brake, squeeze the front WHAT CAN HAPPEN brake lever until the lock lever releases.

  • Page 47: Locking Steering

    LOCKING STEERING WARNING Turn the steering handlebar left to full and turn POTENTIAL HAZARD the key clockwise, the steering handlebar is locked. Improper use of the locking steering. The key can be taken out. WHAT CAN HAPPEN Turn the key counterclockwise, the steering handlebar is released automatically.

  • Page 48: Drive Select Lever

    Refer to page 49 ~ 51 and 64 ~66 for drive select lever adjustment and operation. MXU 250 MXU 300 (1) Drive select lever (1) Drive select lever (R) For reverse drive (R) For reverse drive...

  • Page 49: Fuel Tank Cap

    FUEL TANK CAP FUEL VALVE After refueling, be sure to tighten the fuel tank The fuel valve supplies fuel from the fuel tank to cap until it clicks. the carburetor. The fuel valve has three positions. Insert the breather tube into the handlebar cover hole.
  • Page 50 OFF: With the lever and " " mark in this position fuel will not flow. Always turn the lever to this position when the engine is not running. ON: With the lever " " mark in this position, fuel flows to the carburetor. Normal riding is done with the lever in this position.

  • Page 51: Choke Knob

    CHOKE KNOB CAUTION: Starting a cold engine requires a richer air-fuel Extended use of the choke may impair piston mixture. A separate starter circuit supplies this and cylinder wall lubrication and shorten the mixture. life of the engine. Pushing the choke knob too hard to the OFF Move in direction (A) to turn on the choke knob.

  • Page 52: Seat

    To install the seat, align the tabs on the seat with SEAT the grommets on the frame and press the seat To remove the seat, pull right the seat lock lever down until it locks. and pull up the seat at the rear. NOTE: Make sure that the seat is securely fitted.

  • Page 53: Flag Pole Bracket

    FLAG POLE BRACKET TRAILER HITCH Flag poles are optional equipment available The trailer hitch is located on the rear axle from your KYMCO dealer. To mount a flag pole housing. To use the hitch, you will need proper in the bracket to make you more visible. size ball as specified by the trailer manufacturer.

  • Page 54: Storage Compartment

    STORAGE COMPARTMENT ACCESSORY SOCKET SEAT The storage compartment is located under the The accessory socket is optional equipment seat. To remove the seat, see page 42. available from your KYMCO dealer. The owner's manual should be stored in the The accessory socket's rated capacity is DC storage compartment.
  • Page 55 The accessory socket connector is located CAUTION: under left side of front fender. Do not plug in any heat-generating accessory If the accessory socket is not equipped, always such as an automobile cigarette lighter because it can damage the socket. plug the connector with the plug.

  • Page 56: Pre-Operation Checks

    PRE-OPERATION CHECKS Before using this machine, check the following points: ROUTINE PAGE ITEM ～ Check the lever for proper operation. 47 51 DRIVE SELECT LEVER Check operation, condition, and brake fluid level. ～ ～ 51 52, 118 122 BRAKE Fill with DOT 4 brake fluid if necessary. Check fuel level.

  • Page 57: Drive Select Lever

    DRIVE SELECT LEVER WARNING CAUTION: POTENTIAL HAZARD Before shifting, you must stop the machine Failure to inspect the ATV before operating. and return the throttle lever to its closed position until the engine speed to the Failure to properly maintain the ATV. specified idling speed.
  • Page 58 WARNING POTENTIAL HAZARD Operating with improperly adjusted drive select lever. WHAT CAN HAPPEN You may lose control of the gear shifting, which lead to accident. HOW TO AVOID THE HAZARD Make sure moving the shift lever into the "N" position and neutral indicator lamp comes on before start the engine.

  • Page 59: Drive Select Lever Adjustment

    Drive select lever adjustment Turn the ignition switch is ON and make sure the engine stop. Remove 6 screws/nuts, 4 bolts and the right footboard. (1) Right footboard...
  • Page 60 Loosen the locknuts (1) of rod (2). Shift the gear to neutral by moving the shift lever and/or turn the rod. (The neutral indicator lamp comes on.) Provide standard/phillips screwdriver (3) (tool kit) and pass the standard/phillips screwdriver through the shift arm (4) into the index hole (5) at the transmission case cover.

  • Page 61: Front And Rear Brakes

    FRONT AND REAR BRAKES Turn the rod (2) clockwise or Make sure there is no brake fluid leakage. counterclockwise until the drive select lever (6) into the "N" position of the shift guide and Check operation of the levers and pedal. They tighten the locknuts, then pull out the should move smoothly and there should be a standard/phillips screwdriver.

  • Page 62: Fuel

    FUEL WARNING Fill the fuel tank when necessary and make sure POTENTIAL HAZARD there is sufficient gasoline in the tank. Riding with improperly operating brakes. Check for leaks. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride.
  • Page 63 Your KYMCO engine has been designed to use WARNING regular unleaded gasoline with a pump octane POTENTIAL HAZARD number of 86 or higher, or research octane Improper care when refueling. number of 91 or higher. If knocking or pinging occurs, use a different brand of gasoline or WHAT CAN HAPPEN premium unleaded fuel.

  • Page 64: Engine, Transmission Oil And Rear Final Gear Case Oil

    Total amount: 0.6L (0.52 Imp qt, 0.64US qt) -1 0 40 C Rear final gear case oil (MXU 300): Periodic oil change: Recommended engine/transmission oil 0.18L (6.4 Imp oz, 6 US oz) classification: API Service SE, SF, SG type or...

  • Page 65: Chain

    CHAIN LIGHTS Check the general condition of the chain and Check the headlight and taillight to make sure check the chain slack before every ride. they are in working condition. Repair as necessary for proper operation. Lubricate and adjust the chain as necessary. (See pages 125~127 for details.) SWITCHES THROTTLE LEVER...

  • Page 66: Tires

    HOW TO AVOID THE HAZARD specified could cause the tire to dislodge 1.The tires listed below have been from the rim under severe riding approved by Kwang Yang Motor Co., Ltd. conditions. for this model. Other tire combinations The following are minimums: are not recommended.

  • Page 67: How To Measure Tire Pressure

    4.Higher pressures may cause the tire to How to measure tire pressure burst. Inflate the tires very slowly and Use the low-pressure tire gauge. (Tool kit) carefully. Fast inflation could cause the tire to burst. NOTE: Set pressure tires cold. The low-pressure tire gauge is included as standard equipment.

  • Page 68: Tire Wear Limit

    COOLANT Tire wear limit Check the coolant level in the reservoir tank When the tire groove decreases to 3 mm (0.12 when the engine is cold. (The coolant level in) due to wear, replace the tire. will vary with engine temperature.) The coolant level is satisfactory if it is between the "FULL"...
  • Page 69 WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD (1) Coolant reservoir cap Wait for the engine to cool before removing (2) Maximum level mark the radiator cap.

  • Page 70: Operation

    OPERATION STARTING A COLD ENGINE WARNING WARNING POTENTIAL HAZARD Operating ATV without being familiar with POTENTIAL HAZARD all controls. Freezing control cables in cold weather. WHAT CAN HAPPEN WHAT CAN HAPPEN Loss of control, which could cause an You could be unable to control the ATV, accident or injury.
  • Page 71 NOTE: The engine can be started only when the drive select lever is in neutral. When the select lever is in neutral, the neutral indicator light should come on. If the light does not come on, ask a KYMCO dealer to inspect it.

  • Page 72: Using The Recoil Starter

    NOTE: Using the recoil starter If the engine fails to start, release the start The recoil starter is used to start the engine switch, then push the start switch again. Each when the battery is low. cranking should be as short as possible to preserve battery energy.

  • Page 73: Starting A Warm Engine

    CAUTION: To start the engine without the electric starter: See the "engine break-in" section prior to operating engine for the first time. 1. Follow steps 1 through 5. 2. With the throttle closed turning starter grip counterclockwise to unlock and grasp the STARTING A WARM ENGINE starter grip firmly, then pull it out slowly until it To start a warm engine, refer to the "Starting a...

  • Page 74: Drive Select Lever Operation And Reverse Driving

    DRIVE SELECT LEVER OPERATION AND REVERSE DRIVING CAUTION: Before shifting, you must stop the machine and return the throttle lever to its closed position until the engine speed to the specified idling speed. Otherwise, the transmission may be damaged. MXU 250 (1) Drive select lever (N) Neutral 1.Shifting :...
  • Page 75 (MXU 300) A. Bring the machine to a complete stop and NOTE: return the throttle lever to the closed Make sure that the lever is completely shifted into position. position. B. Apply the parking brake. D. Open the throttle lever gradually.
  • Page 76 2.Shifting: reverse A. Bring the machine to a complete stop and NOTE: return the throttle lever to the closed If the drive select lever is shifted into forward position. or reverse while the engine is running, the B. Apply the parking brake. engine will stop unless the parking brake is C.

  • Page 77: Engine Break-In

    ENGINE BREAK-IN 1. 0~10 hours: There is never a more important period in the life Avoid continuous operation above half of your machine than the period between zero throttle. Allow a cooling off period of five to and 20 hours. ten minutes after every hour of operation.

  • Page 78: Parking

    PARKING When parking, stop the engine and shift into neutral. Turn the fuel lock to "OFF" and apply the parking brake. The front brake lever has three locked position that allow it to be used as a parking brake. To set the parking brake, see page 36. (1) Locked position (3) Certainly locked position (2) Lock lever...

  • Page 79: Parking On A Slope

    Parking on a slope 1. Bring the machine to a stop by applying the brakes. WARNING 2. Stop the engine. POTENTIAL HAZARD 3. With the brake applied, apply the parking brake. Parking on a slope or other incline. WHAT CAN HAPPEN The ATV could roll out of control, increasing the chance of an accident.

  • Page 80: Accessories

    Do not mount an accessory where it could ACCESSORIES interfere with your ability your to control the Accessories can affect the handling and control ATV. Examples include (but are not limited to) of your ATV. Keep the following in mind when a heavy or bulky object attached to the considering an accessory or operating an ATV handlebars which could make steering...

  • Page 81: Loading

    LOADING As originally equipped, this ATV can carry cargo or tow a trailer, you must use common sense and good judgment. Keep the following points in mind: Never exceed the weight limit shown. An overloaded ATV can be unstable. Maximum load Rear cargo rack: 30 kg (66 lbs) Front cargo rack: 20 kg (44 lbs) Trailer...
  • Page 82 Load cargo on the cargo racks as close to the WARNING center of the vehicle as possible. Put cargo at POTENTIAL HAZARD the rear of the front cargo rack and at the front Overloading this ATV or carrying or towing of the rear cargo rack .

  • Page 83: Riding Your Atv

    RIDING YOUR ATV...

  • Page 84: Getting To Know Your Atv

    WARNING Indicates a potential hazard that could result in serious injury or death. GETTING TO KNOW YOUR ATV This ATV is for recreation and utility use. This Manual completely and understand the section, riding your ATV, provides general ATV operation of the controls. Pay particular riding instructions for recreational riding.

  • Page 85: Ride With Care And Good Judgement

    RIDE WITH CARE AND GOOD JUDGEMENT HOW TO AVOID THE HAZARD Become familiar with this ATV at slow Get training if you are inexperienced. speeds first, even if you are an experienced Beginners and inexperienced riders should get operator. proper instruction on how to operate this ATV. Do not attempt to operate at maximum performance until you are totally familiar with the machine's handling and...
  • Page 86 Not recommended for children under 16 year of age. WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. HOW TO AVOID THE HAZARD A child under 16 should never operate an ATV with engine size greater than 90cc.
  • Page 87 Never carry passenger on the cargo racks WARNING POTENTIAL HAZARD Carrying a passenger on the cargo racks WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passenger.

  • Page 88: Apparel

    APPAREL Operating without protective clothing WARNING increases your chances of severe injury in POTENTIAL HAZARD the event of an accident. Operating this ATV without wearing an approved motorcycle helmet, eye HOW TO AVOID THE HAZARD protection and protective clothing. Always wear an approved motorcycle helmet that fits properly.
  • Page 89 Do not operate after consuming alcohol or WARNING drugs. POTENTIAL HAZARD Operator's performance capability is reduced by Operating this ATV after consuming the influence of alcohol or drugs. alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception.

  • Page 90: Pre-Operation Checks

    PRE-OPERATION CHECKS Always perform the pre-operation checks listed on page 46 before riding for safety and proper WARNING care of the machine. POTENTIAL HAZARD Operating this ATV with improper tires, or WARNING with improper or uneven tire pressure. POTENTIAL HAZARD WHAT CAN HAPPEN Failure to inspect the ATV before operating.
  • Page 91 Do not operate at speeds too fast your skills Speed limiter or the conditions. For riders inexperienced with this model, this model is equipped with a speed limiter in the throttle lever housing. The speed limiter limits WARNING the power and top speed of the machine. POTENTIAL HAZARD Turning the screw in decreases top speed, and Operating this ATV at speeds too fast for...

  • Page 92: Loading And Accessories

    LOADING AND ACCESSORIES Loading and operational guidelines Use extra caution when riding the machine with Carrying cargo will affect how your ATV handles additional loads, such as accessories or cargo. and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. The machine's handling may be adversely affected.

  • Page 93: Accessories

    Accessories WARNING Genuine KYMCO accessories have been specifically designed for and tested on this POTENTIAL HAZARD vehicle. Because KYMCO cannot test all other Overloading this ATV or carrying or towing accessories, you are personally responsible for cargo improperly. properly selecting, installing, and using non- KYMCO accessories.

  • Page 94: Modifications

    MODIFICATIONS No modifications Modifying this ATV or removing original WARNING equipment may render the vehicle unsafe or illegal. Spark arresters and mufflers are POTENTIAL HAZARD required in most areas. Don't modify your Operating this ATV with improper exhaust system or emission control system modifications.

  • Page 95: During Operation

    DURING OPERATION WARNING Always keep your feet on the footboards during POTENTIAL HAZARD operation. Otherwise your feet may contact the Removing hands from handlebars or feet rear wheels. from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall a footpeg, your foot or leg may come...
  • Page 96 Avoid wheelies and jumping. You may lose control of the machine or overturn. WARNING POTENTIAL HAZARD Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.

  • Page 97: Exhaust System

    EXHAUST SYSTEM The exhaust on the machine is very hot during and following operation. To prevent burns, avoid touching the exhaust system. Park the machine in a place where pedestrians or children are not likely to touch it. WARNING POTENTIAL HAZARD Hot exhaust system WHAT CAN HAPPEN Someone touching the exhaust system...

  • Page 98: Practicing

    PRACTICING With the engine idling, return the starter knob to Select a flat area to become familiar with your the closed position and shift the drive select ATV. Make sure that this area is free of lever into the forward position. Then release the obstacles and other riders.

  • Page 99: Turning Your Atv

    TURNING YOUR ATV To achieve maximum traction while riding on-road, the two rear wheels are mounted solidly on one axle and turn together at the same speed. Therefore, unless the wheel on the inside of the turn is allowed to slip or lose some traction, the ATV will resist turning. When approaching a corner or turn, close the throttle fully, and slow the ATV down by applying both front and rear brakes at the same time.

  • Page 100: Climbing Up Slope

    CLIMBING UP SLOPE WARNING Use proper riding techniques to avoid vehicle POTENTIAL HAZARD overturns on slopes. Be sure that you can Operating on excessively steep slopes. maneuver your ATV well on flat ground before attempting any incline and then practice riding first on gentle slopes.
  • Page 101 An obstacle or a sharp drop could be on the WARNING other side of the slope. POTENTIAL HAZARD Climbing slopes improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing slopes as described in this Owner's Manual.
  • Page 102 If you are climbing a slope and you find that you When crossing the side of a slope: have not properly judged your ability to make it Always follow proper procedures as to the top, you should turn the ATV around while described in the Owner's Manual.
  • Page 103 If your ATV has stalled or stopped and you WARNING believe you can continue up the slope, restart POTENTIAL HAZARD carefully to make sure you do not lift the front Stalling, rolling backwards or improperly wheels which could cause you to lose control. If dismounting while climbing a slope.
  • Page 104 Apply the front brake. When fully stopped, apply rear brake as well, and then lock parking brake. Dismount on up slope side or to a side if pointed straight up slope. Turn the ATV around and remount, following the procedure described in the Owner's Manual.
  • Page 105 If the slope is not too steep and you have good footing, you may be able to walk the ATV back down slope . Make sure your intended path is clear in case you lose control of the ATV. If you decide you can walk the ATV safely: 1.

  • Page 106: Riding Down Slope

    RIDING DOWN SLOPE WARNING When riding your ATV down slope, shift your POTENTIAL HAZARD weight as far to the rear and up slope side of the Going down a slope improperly. ATV as possible. Move back on the seat and sit with your arms straight.

  • Page 107: Parking

    PARKING Always choose a level place to park. After bringing your ATV to a stop, hold the brakes while you shift into neutral. Then set the parking brake and turn the ignition switch OFF. If you're through riding for the day, also turn the fuel valve OFF.

  • Page 108: What To Do If

    WHAT TO DO IF If your ATV can't make it up a slope you are This section is designed to be a reference guide trying to climb: only. Be sure to read each section on riding techniques completely. Turn the ATV around if you still have forward speed.

  • Page 109: Periodic Maintenance And Adjustment

    Have KYMCO dealer perform service if you PERIODIC MAINTENANCE AND are not familiar with machine service. ADJUSTMENT Periodic inspection, adjustment and lubrication TOOL KIT will keep your machine in the safest and most A tool kit is provide with your ATV. efficient condition possible.
  • Page 110 The tools in the kit are sufficient to perform WARNING routine maintenance and simple repairs. Any POTENTIAL HAZARD extensive work requiring additional tools should be performed by your authorized KYMCO Operating this ATV with improper dealer. modifications. The tool kit includes the following items: WHAT CAN HAPPEN Air pressure gauge Improper installation of accessories or...

  • Page 111: Periodic Maintenance/Lubrication

    PERIODIC MAINTENANCE/LUBRICATION INITIAL EVERY WHICHEVER COMES FIRST 1200 ITEM 1000 2000 ROUTINE MONTH ! Replace (Warm engine before draining). Engine oil Clean. *Oil strainer Replace if necessary. Check oil level/oil leakage Transmission oil Replace every 12 months. Check oil level/oil leakage Rear final gear case oil Replace every 12 months.
  • Page 112 INITIAL EVERY WHICHEVER COMES FIRST 1200 ITEM 1000 2000 ROUTINE MONTH Check coolant leakage. *Coolant Replace if necessary. Replace coolant every 24 months. Check specific gravity. *Battery Check breather hose for proper operation. Correct if necessary. Check leakage. *Exhaust system Retighten if necessary.

  • Page 113: Engine Oil

    ENGINE OIL 1.Engine oil level measurement A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Check the oil level through the inspection window. D. The oil level should be between the maximum (H) and minimum (L) marks.
  • Page 114 2-1. Engine oil replacement and oil filter cleaning A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Place a container under the engine. D. Remove the oil fill cap (1) and oil filter cap (2) to drain the oil.
  • Page 115 H. Fill the engine with oil and install the oil fill E. Clean the oil strainer with solvent. cap. F. Inspect the O-ring and replace if damaged. G. Reinstall the O-ring, oil strainer, compression Recommended oil: see page 143 spring and oil filter cap. Tighten the oil filter Oil quantity: cap to specification.
  • Page 116 2-2. Engine oil replacement A. Place the machine on a level place. B. Warm up the engine for several minutes and stop it. C. Place a container under the engine. D. Remove the oil fill cap (1) and drain plug (2) to drain the oil.

  • Page 117: Transmission Oil

    1. Remove 6 screws/nuts, 4 bolts and right footboard. (Page 49) 2. Place the machine on a level place. 3. Place a container under the engine. 4. Remove the oil filler bolt . MXU 250 (1) Oil filler bolt MXU 300 (1) Oil filler bolt...
  • Page 118 Oil filler bolt: 20 Nm (2 m-kg, 15 ft-lb) 8. Start the engine and warm up for a few minutes. While warming up, check for oil leakage. If oil leakage is found, stop the engine immediately and check for the cause. MXU 300 (2) Drain plug...

  • Page 119: Rear Final Gear Case Oil (Mxu 300)

    REAR FINAL GEAR CASE OIL (MXU 300) Change the oil in the rear final gear case when specified by the Maintenance Schedule. Change the oil with the final gear case warm, and the ATV on level ground to assure complete and rapid draining.
  • Page 120 3. Remove the drain plug. 4. After the oil has completely drained, reinstall the drain plug. Tightening torque Drain plug: 20 Nm (2 m-kg, 15 ft-lb) 5. Fill the gear case with the recommended oil. Recommended oil : SAE 90 Oil quantity : Periodic oil change 0.1 L (3.56 lmp oz, 3.33 US oz)

  • Page 121: Spark Plug Inspection

    Before installing the spark plug, measure the SPARK PLUG INSPECTION electrode gap with a feeler gauge and adjust to The spark plug is an important engine specification. component and is easy to inspect. The condition of the spark plug can indicate the condition of the engine.

  • Page 122: Air Filter Cleaning

    AIR FILTER CLEANING The air cleaner accumulates dust and must be cleaned periodically. If the ATV is ridden in dusty areas, the air cleaner must be cleaned at more frequent intervals than specified in the Maintenance Schedule. If the ATV is submerged in water, the air cleaner should be checked and water should be drained from the air cleaner housing before starting the engine.
  • Page 123 5. Remove the screw (6) and remove the air cleaner assembly from the air cleaner holder. 6. Remove the air cleaner (7) and air cleaner screen ( 8) from the air cleaner guide (9). 7. Remove the air cleaner screen from the air cleaner.
  • Page 124 8. Gently wash the air cleaner in clean, non- 9. Soak the air cleaner an equivalent (gear oil: flammable (high flash point) solvent such as SAE 80 - 90) until saturated, then squeeze out ─ kerosene not gasoline. Allow the air cleaner the excess oil.

  • Page 125: Air Cleaner Housing Drain Tube

    AIR CLEANER HOUSING DRAIN TUBE The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle.

  • Page 126: Idle Speed Adjustment

    IDLE SPEED ADJUSTMENT NOTE: A diagnostic tachometer must be used for this procedure. 1. Start the engine and warm it up for a few minutes at approximately 1,000 to 2,000 r/min. Occasionally rev the engine to 4,000 to 5,000 r/min. The engine is warm when it quickly responds to the throttle.

  • Page 127: Throttle Lever Adjustment

    THROTTLE LEVER ADJUSTMENT NOTE: Adjust the engine idling speed before adjusting the throttle lever free play. To adjust throttle free play: 1. Slide the rubber sleeve (1) back to expose the throttle cable adjuster. 2. Loosen the lock nut (3), then turn the adjuster (2) to obtain the correct free play.

  • Page 128: Valve Clearance Adjustment

    VALVE CLEARANCE ADJUSTMENT FRONT BRAKE PADS INSPECTION The correct valve clearance changes with use, A wear indicator is provided on each brake. The resulting in improper fuel/air supply or engine indicators allows checking of brake pads noise. To prevent this, the valve clearance must wear.Check the position of the indicator.

  • Page 129: Rear Brake Pads (Mxu 250)Inspection

    REAR BRAKE PADS (MXU 250)INSPECTION A wear indicator is provided on each brake. The indicators allows checking of brake pads wear.Check the position of the indicator. If the indicator reaches the wear limit line, ask a KYMCO dealer to replace the pads. (1) Rear brake pads cover (Rear brake lever) (1) Rear brake pads cover (Rear brake pedal) Rear brake pads (Rear brake lever)

  • Page 130: Rear Brake Pads (Mxu 300)Inspection

    REAR BRAKE PADS (MXU 300)INSPECTION A wear indicator is provided on each brake. The indicators allows checking of brake pads wear.Check the position of the indicator. If the indicator reaches the wear limit line, ask a KYMCO dealer to replace the pads.

  • Page 131: Brake Fluid Inspection

    BRAKE FLUID INSPECTION Check if the fluid level is below the lower level mark through the inspection window. WARNING POTENTIAL HAZARD Brake fluid contacting the skink or eyes. WHAT CAN HAPPEN May cause irritation. (1) Lower level mark (Hand Brake lever) HOW TO AVOID THE HAZARD Avoid contacting brake fluid with the skin or eyes.
  • Page 132 NOTE: CAUTION: As the brake pads wear, brake fluid level To prevent damage to the brake system, use drops, automatically compensating for wear. only fluid from a sealed container. Never There are no adjustments to perform, but allow contaminants (dirt, water, etc.) to enter fluid level and pad wear must be inspected the brake fluid reservoir.

  • Page 133: Cooling System Inspection

    COOLING SYSTEM INSPECTION 1. Check the coolant level in the coolant reservoir when the engine is cold as the coolant level will vary with engine temperature. The coolant level should be between the maximum and minimum marks. 2. If the level is low, remove the coolant reservoir cap, and then add coolant or distilled water to raise it to the specified level.

  • Page 134: Engine Overheating

    Engine overheating WARNING If your ATV overheat, wait until the engine has POTENTIAL HAZARD cooled. Removing the radiator cap when the engine Check the coolant level in the reservoir tank and radiator are still hot. and/or radiator. WHAT CAN HAPPEN You could be burned by hot fluid and steam Level is low, check the cooling Level is OK.

  • Page 135: Drive Chain Slack Check (Mxu 250)

    DRIVE CHAIN SLACK CHECK (MXU 250) Drive chain slack adjustment (MXU 250): Inspect the drive chain while all tires are 1. Loosen the hub stopper bolt (1) and two axle touching the ground. Check the slack at the hub holding bolts (2). position shown in the figure.
  • Page 136 2. Provide standard/phillips screwdriver (5) (tool kit) and pass the standard/phillips screwdriver through the axle hub (4) and driven sprocket holder (3) holes. 3. To loosen the chain, push the ATV forward. To tighten the chain, pull the ATV backward. 4.

  • Page 137: Drive Chain Cleaning And Lubrication (Mxu 250)

    DRIVE CHAIN CLEANING AND LUBRICATION REAR SWING ARM LUBRICATION (MXU 250) (MXU 250) Lubricate the pivot points using a grease gun. The drive chain is equipped with rubber O-rings between the chain plates. Steam cleaning, high- pressure washes, and certain solvents can damage these O-rings.

  • Page 138: Draining The V-Belt Compartment

    CABLE INSPECTION AND LUBRICATION DRAINING THE V-BELT COMPARTMENT If water leaks into V-belt compartment such as WARNING when the machine is drive in water, remove the POTENTIAL HAZARD drain screw on the bottom of compartment and Damaged control cables. drain the water. Be sure to drive slowly until the V-belt becomes dry.

  • Page 139: Wheel Removal

    WHEEL REMOVAL Be sure the tapered side of the wheel nuts (1) 1. Elevate the wheel by placing a suitable stand face the wheel rim (2). under the frame. 2. Remove the nuts from the wheel. 3. Remove the wheel assembly. (1) Wheel nut (2) Wheel rim WARNING...

  • Page 140: Battery

    BATTERY WARNING Your ATV battery is located in a compartment under POTENTIAL HAZARD the seat. The battery is sealed, so it is not necessary Allowing open flames or sparks near the to check the electrolyte level or add distilled water. If battery.

  • Page 141: Battery Remove

    Battery remove 1. Make sure the ignition switch is OFF. 2. Remove the seat (page 42) 3. Hang license light holder (1), by removing the left mount bolt (2) and loosen the right mount bolt (3). (1) License light holder (2) Left bolt (3) Right bolt 4.
  • Page 142 5. Release the rings and remove the rubber band (6). (6) Rubber band 6. Shift the battery (7) and the terminal leads face yourself. 7. Disconnect the negative (-) terminal lead (8) from the battery first, then disconnect the positive (+) terminal lead (9).

  • Page 143: Battery Installation

    Battery installation 1. Install in the reverse order of removal. 2. Make sure the battery is installed upright as shown. 3. Check all bolts and other fasteners are secure. 4. After installing the battery, check to see if the battery cables are routed correctly.

  • Page 144: Fuse Replacement

    FUSE REPLACEMENT 2. Remove the seat (page 42) The fuse box stored in the battery compartment 3. Open the fuse box cap (3). under the seat. The fuse box contains a spare 4. Pull the old fuse out of the fuse holder. fuse.

  • Page 145: Headlight Beam Adjustment

    HEADLIGHT BEAM ADJUSTMENT CAUTION: It is advisable to have a KYMCO dealer make this adjustment. To adjust: Turn the ignition switch at " " position and start the engine. Turn on the dimmer switch. Adjust the headlight aim by turning the headlight aim adjusting screws.

  • Page 146: Troubleshooting

    TROUBLESHOOTING WARNING Although KYMCO machines receive a rigid POTENTIAL HAZARD inspection before shipment from the factory, Checking the fuel system while smoking or trouble may occur during operation. Any near an open flame. systems can cause poor starting and loss of power.

  • Page 147: Troubleshooting Chart

    Troubleshooting chart Water or dirt Clean filter element and fuel tank. mixed in fuel. 1. Fuel No fuel. Supply fuel. Turn the fuel Check if there is Check fuel flow. Turn the fuel valve to Restart engine. fuel in the fuel Some fuel.

  • Page 148: Cleaning And Storage

    CLEANING AND STORAGE CAUTION: Excessive water pressure may cause water A. CLEANING seepage and deterioration of wheel Frequent, thorough cleaning of your machine bearings, brakes, transmission seals and will not only enhance its appearance but will electrical devices. Many expensive repair improve its general performance and extend the bills have resulted from improper high useful life of many components.
  • Page 149 7. Clean the seat with a vinyl upholstery WARNING cleaner to keep the cover pliable and POTENTIAL HAZARD glossy. Operation with wet brakes after washing. 8. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid WHAT CAN HAPPEN combination cleaner-waxes.

  • Page 150: Storage

    B. STORAGE WARNING Before storing your ATV for an extended time, be POTENTIAL HAZARD sure you thoroughly check the vehicle for Refueling this ATV or handling fuel needed repairs and have them corrected. improperly. Otherwise, the repairs may be forgotten by the time you remove the vehicle from storage.
  • Page 151 4. Remove the battery (page 131) And store it in WARNING an area protected from freezing temperatures POTENTIAL HAZARD and direct sunlight and out of the reach of Prolonged contact of fuel with the skin. children, slow charge the battery once a Breathing fuel vapor.

  • Page 152: Specifications

    SPECIFICATIONS MXU 300 MXU 250 Model Dimension: Overall length 1810 mm (72 in) 1810 mm (72 in) Overall width 1050 mm (42 in) 1050 mm (42 in) Overall height 1110 mm (44 in) 1110 mm (44 in) Seat height 810 mm (32in)
  • Page 153 MXU 300 MXU 250 Model 110 F Engine oil/transmission oil/ rear final gear case oil: SAE 5W － SAE 10W 30 Type － SAE 10W 40 Engine oil classification: － SAE 20W 40 － SAE 20W 50 -1 0 40 C...
  • Page 154 MXU 300 MXU 250 Model Air filter: for engine Wet type element for V-belt compartment Dry type element Fuel: Type UNLEADED FUEL Tank capacity 12.5 L (2.7 lmp gal, 3.2 US gal) Reserve amount 1.8 L (0.4 lmp gal, 0.47 US gal)
  • Page 155 MXU 300 MXU 250 Model Suspension: Front Dual swing A-arm Rear Swing arm Shock absorber: Front Coil spring/Oil damper Rear Coil spring/Oil damper Electrical: Ignition system C.D.I. Generator system C.D.I. Magneto Battery type 12V, 12AH Tire: Type Tubeless Size: Front...

  • Page 156: Noise Regulation

    NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Some local laws and regulations prohibit the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

  • Page 157: Maintenance Record

    MAINTENANCE RECORD Copies of work orders and/or receipts for parts you purchase and install will be required to document maintenance done in accordance with the warranty. The chart below is printed only as a reminder to you that the maintenance work is required. It is not acceptable proof of maintenance work.

  • Page 158: Index

    INDEX Page Page ACCESSORIES......70, 82, 83 CABLE INSPECTION AND ACCESSORY SOCKET SEAT....44 LUBRICATION........128 AGE RECOMMENDATION......A CHAIN............ 55 AIR CLEANER HOUSING DRAIN TUBE...115 CHOKE KNOB.........41 AIR FILTER CLEANING ......112 CLEANING..........138 APPAREL..........78 CLIMBING UP SLOPE ......90 CONTENTS..........D CONTROL FUNCTIONS......18 BATTERY..........130 COOLANT..........
  • Page 159 Page Page DRAINING THE V-BELT FITTINGS AND FASTENERS....55 COMPARTMENT........128 FLAG POLE BRACKET......43 DRIVE CHAIN CLEANING AND FRAME SERIAL NUMBER ......11 LUBRICATION (MXU 250)...... 127 FRONT BRAKE........51, 115 Drive chain slack adjustment (MXU 250)...125 FRONT BRAKE LEVER......35 DRIVE CHAIN SLACK FUEL............
  • Page 160 Page Page IDLE SPEED ADJUSTMENT ....116 Neutral indicator........20 IGNITION SWITCH........18 No Modifications........84 IMPORTANT NOTICES......A INSTRUMENTS AND INDICATOR....19 Odometer ..........26 OPERATION ........... 60 KEY IDENTIFICATION NUMBER..... 10 Left turn signal indicator......19 PARKING ........... 68, 97 LIGHTS...........55 PARKING BRAKE........36 LOADING...........
  • Page 161 REAR BRAKE......51, 119, 120 THROTTLE LEVER ADJUSTMENT..117 REAR BRAKE LEVER......35 TIRES.............56 REAR FINAL GEAR CASE Tire wear limit.......... 58 OIL (MXU 300)........54, 109 REAR SWING ARM LUBRICATION..127 TOOL KIT..........99 RECOIL STARTER......32, 62 TRAILER HITCH........43 Reverse indicator........20 TRANSMISSION OIL......54, 107 RIDING DOWN SLOPE......
  • Page 162 NO.35 Wan Hsing Street, San Min District Kaohsiung, Taiwan, Republic of China Telephone : 886-7-3822526 FAX : 886-7-3950021 By KWANG YANG Motor Co., Ltd. First Edition, Feb 2005 All rights reserved. Any reproduction or unauthorized use without the written permission of KWANG YANG Motor Co., Ltd.
  • Page 164 WARNING Improper ATV use can result in SEVERE INJURY or DEATH. ALWAYS USE AN NEVER USE APPROVED HELMET WITH DRUGS AND PROTECTIVE OR ALCOHOL GEAR NEVER operate : Without proper training or instruction. At speeds too fast for your skills or the conditions. Do not operate the vehicle after consuming ALCOHOL OR DRUGS.

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