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KYMCO Movie S 125i
KYMCO KYMCO Movie S 125i Manuals
Manuals and User Guides for KYMCO KYMCO Movie S 125i. We have
1
KYMCO KYMCO Movie S 125i manual available for free PDF download: Service Manual
KYMCO KYMCO Movie S 125i Service Manual (197 pages)
Brand:
KYMCO
| Category:
Scooter
| Size: 30.26 MB
Table of Contents
Table of Contents
2
Location of Frame Serial Number
3
General Information
3
Location of Engine Serial Number
3
Engine/Frame Serial Number
3
Specifications
4
Service Precautions
5
Symbols
12
Torque Values
13
Standard Torque Values
13
Engine
13
Frame
14
Special Tools
14
Lubrication Points
15
Cable & Harness Routing
18
Wiring Diagram
23
Troubleshooting
24
Engine will Not Start or Is Hard to Start
24
Engine Lacks Power
25
Poor Performance at Low and Idle Speed
27
Poor Performance at High Speed
28
Poor Handling
28
Exhaust Muffler/Frame Cover
29
Service Information
29
Noisy Exhaust Muffler
29
Lack of Power
29
Frame Cover
30
Right/Left Side Skirt Removal
30
Rear Career Removal
30
Luggage Box Removal
30
Front Cover Removal
31
Front Bottom Cover Removal
31
Front Center Cover Remoavl
31
Rear Fender & Taillight Len Removal
31
Rear Handlebar Cover Removal
32
Front Handlebar Cover Removal
32
Floorboard Removal
32
Inner Leg Shield Removal
33
Under Cover Removal
33
Exhaust Muffler
33
Front Fender
33
Inspection/Adjustment
34
Engine Oil Capacity
34
Gear Oil Capacity
34
Special Tool
35
Tire Size
35
Tire Pressure
35
Maintenance Schedule
36
Throttle Operation
37
Air Cleaner
38
Air Filter Replacement
38
Maintain Interval
38
Spark Plug
38
Valve Clearance
39
Cylinder Compression
39
Final Reduction Gear Oil
40
Gear Oil Change
40
Drive Belt
40
Brake Fluid
41
Brake Disk/Brake Pad
41
Brake Lever
41
Brake System
41
Headlight Aim
42
Clutch Shoe Wear
42
Suspension
42
Front
42
Nuts/Bolts/Fasteners
43
Wheels/Tires
43
Steering Handlebar
43
Lubrication System
44
Oil Level too Low
45
Poor Lubrication Pressure
45
Oil Change
46
Oil Capacity
46
Oil Level
46
Engine Oil/Oil Filter
46
Oil Pump
47
Table of Contents
52
Injection System
52
System Diagram
53
Fi INJECTION SYSTEM
53
Parts Drawing
54
General Instructions
55
Service Information
55
Engine Won’t Start
56
Engine Stall, Hard to Start, Rough Idling
56
Backfiring or Misfiring During Acceleration
56
Poor Performance (Drive Ability) and Poor Fuel Economy
56
Troubleshooting
56
Check Engine Lamp (Celp)
57
How to Show the Failure Code
58
DTC Code List
59
Function and Structure
63
Disassembly of ECU Module
63
Synerject M3A Ecu Module
63
ECU Module Replacement
64
Ecu Moudle
65
Ecu Module Coupler
66
To Initial Tps and Abv
67
Ecu Adapt the New Thottle Position Voltage
68
Inspection or Re-Adjustment of the Output Voltage of Throttle
68
Fuel Pump
69
T-MAP Sensor
69
TPS (Throttle Position Sensor)
70
Engine Temperature Sensor
70
Inspection
70
Injector
71
FI Fuel Injector Cleaning Method
72
O2 Sensor
73
Roll Sensor
74
The Ignition Switch Is Turned on
75
TPI and ABV Initialization
75
Fi Diagnostic Tool Operation Instructions
77
Dtc Inspection Procedure
78
Dtc Clear Procedure
81
Data Analysis
82
Engine Removal/Installation
86
Engine Hanger Bracket Installation
89
Engine Installation
89
Cylinder Head/Valves
90
Abnormal Noise
92
Compression too High
92
Compression too Low
92
Poor Performance at Idle Speed
92
Camshaft Removal
93
Camshaft Holder Disassembly
95
Camshaft Inspection
95
Cylinder Head Removal
96
Cylinder Head Disassembly
97
Cylinder Head Inspection
98
Valve Spring
98
Valve/Valve Guide
98
Cylinder Head Assembly
99
Cylinder Head Installation
99
Camshaft Holder
100
Camshaft Installation
100
Cylinder/Piston
101
Abnormal Noisy Piston
102
Compression too Low or Uneven Compression
102
Cylinder Removal
103
Piston Removal
103
Cylinder Inspection
105
Piston Ring Installation
106
Cylinder Installation
107
Piston Installation
107
Final Reduction
109
Engine Starts but Motorcycle Won't Move
110
Final Reduction Disassembly
111
Final Reduction Inspection
111
Bearing Replacement
112
Transmission Case Cover
112
Final Reduction Assembly
113
Left Crankcase
113
Crnakcase/Crankshaft
116
Excessive Engine Noise
117
Crankcase Separation
118
Crankshaft Inspection
119
Crankcase Assembly
120
Front Wheel/Brake/Suspension
122
Front Wheel/Brake/Suspension
124
Service Information
124
Front Wheel Wobbling
125
Hard Steering (Heavy)
125
Poor Brake Performance
125
Steers to One Side or Does Not Track Straight
125
Troubleshooting
125
Front Wheel
126
Bearing Inspection
127
Bearing Replacement
127
Brake Fluid Bleeding
130
Brake Fluid Refilling
130
Brake Pad/Disk Replacement
130
Hydraulic Brake
130
Brake Disk
131
Front Suspension
132
Steering Handlebar
135
Ball Race Replacement
136
Bottom Cone Race Replacement
136
Steering Stem
136
Bottom Cone Race Installation
137
Handlebar Installation
138
Rear Wheel/Rear Brake/Rear Suspension
139
Rear Wheel Wobbling
140
Soft Rear Shock Absorber
140
Rear Brkae
141
Rear Wheel
141
Brake Lining Inspection
142
Rear Brake Assembly
142
Rear Brake Disassembly
142
Rear Shock Absorber Removal
143
Battery
145
Charging System Diagram
145
Charging System Failure
147
Intermittent Power
147
Low Power
147
No Power
147
Battery Charging
148
Battery Removal
148
Battery Voltage Inspection
148
Charging Performance
149
Charging System
149
Resistance
149
Performance Test
150
Regulator/Rectifier
150
A.C. Generator
151
Ignition System
155
Ignition System Layout
156
Ignition Circuit
157
Low Peak Voltage
158
No Peak Voltage
158
Peak Voltage Is Normal, but no Spark Jumps at the Plug
158
Service Information
158
Troubleshooting
158
Ac Generator
159
Ignition Coil
159
Modes of Trouble
160
Tilt Switch
160
Tilt Switch Removal
161
Voltage Measure
161
Starting System
162
Starter Motor Won't Turn
163
Performance Inspection
164
Starter Motor Removal
164
Starter Relay
164
Volt Inspection
164
Starter Clutch Removal
165
Starter Relay Ground Circuit Inspection
165
Clutch Body Disassembly
166
Starter Clutch Disassembly
166
Light/Instrument/Switch
169
Fuel Gauge Pointer Does Not Register Correctly
170
Fuel Gauge Pointer Fluctuates or Swing
170
Light Dims
170
Bulb Replacement
171
Headlamp
171
Taillamp/Brake Lamp/Rear Winker Lamp
171
Engine Stop Switch
172
Headlight Switch
172
Ignition Switch
172
Dimmer/Passing Switch
173
Horn Switch
173
Starter Switch
173
Turn Signal Switch
173
Fuel Gauge
174
Fuel Unit
174
Horn
174
Stop Switch
174
Speedometer
175
Speedometer Replacement
175
Evaporative / Emission Control System
178
Schematic Drawing
178
Engine Idles or Accelerates Roughly
179
Engine Loses Power or Runs Erratic at Idle Speed
179
Evaporative Emission Control System Function
179
Evaporative Control System
180
Service Information
180
Purge Control Valve
181
P.C.V. (Crankcase Blow By)
182
Purge Control Valve Flow Inspection
182
Charcoal Canister
183
Emission Control System
184
Backfiring at Sudden Deceleration
185
Exhaust Muffler Noise
185
High CO at Idle Speed
185
Troubleshooting
185
Secondary Air Cleaner / A.I.C.V
186
Reed Valve
187
Fi Diagnostic Tool
188
DTC Inspection
190
DTC Clear
193
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