Final Reduction/Transmission System; Service Information; Troubleshooting - KYMCO UXV 500i Service Manual

Hide thumbs Also See for UXV 500i:

Table of Contents

.FINAL REDUCTION/

TRANSMISSION SYSTEM

GENERAL INSTRUCTIONS

• The bevel gear and output shaft can be serviced with the engine installed in the frame.

SPECIAL TOOL

Y-type holder

Bearing puller

Bearing drive

TORQUE VALUES

Crankcase bolt

Drive bevel gear nut

Driven bevel gear nut

Stopper lever boss nut

Stopper lever bolt

Shift cam stopper plug

Output shaft bearing nut

Engine starts but motorcycle won't move

• Damaged transmission

• Seized or burnt transmission

• Oil too rich

• Worn or damaged oil seal

1.2 kgf-m (12 N-m, 8.6 lbf-ft)

14 kgf-m (140 N-m, 100.8 lbf-ft) Apply engine oil

3 kgf-m (30 N-m, 21.6 lbf-ft)

2.5 kgf-m (25 N-m, 18 lbf-ft)

4.8 kgf-m (48 N-m, 35 lbf-ft)

11 kgf-m (110 N-m, 79.2 lbf-ft) Apply engine oil

Apply engine oil

Chapters

Table of Contents