KYMCO MX 125 Manuals

KYMCO MX 125 Manuals

Manuals and User Guides for KYMCO MX 125. We have 1 KYMCO MX 125 manual available for free PDF download: Service Manual

KYMCO MX 125 Service Manual

KYMCO MX 125 Service Manual (181 pages)

Brand: KYMCO | Category: Offroad Vehicle | Size: 24.49 MB

Table of Contents

Preface

1
- Table of Contents
  1
- Serial Number
  3
- General Information
  3
- General Information
  4
- Specifications
  4
- Service Precautions
  6
- Torque Values
  14
- Special Tools
  16
- Lubrication Points
  17
- Cable & Harness Routing
  20
- Wiring Diagram
  24
- Troubleshooting
  25
2. Frame Covers/Exhaust Muffler

31
- Frame Covers/Exhaust Muffler
  31
- Frame Covers/Exhaust Muffler
  33
  - Service Information
    33
  - Troubleshooting
    33
  - Frame Covers
    34
  - Headlight Removal
    36
  - Exhaust Muffler Removal
    36
3. Inspection/Adjustment

37
- Inspection/Adjustment
  37
- Service Information
  38
- Inspection/Adjustment
  39
  - Maintenance Schedule
    39
  - Fuel Line/Throttle Operation/Air Cleaner
    39
  - Throttle Operation
    40
  - Air Filter for Drive Belt
    41
  - Spark Plug
    42
  - Valve Clearance/Carburetor Idle Speed
    42
  - Ignition Timing/Cylinder Compression
    43
  - Carburetor Idle Speed
    43
  - Engine Oil/Final Reduction Gear Oil
    44
  - Drive Belt/Brake Shoe/Brake System
    46
  - Headlight Aim
    47
  - Steering System Inspection
    48
  - Toe-In Adjustment
    48
  - Wheels/Tires
    49
  - Drive Chain Slack Adjustment
    51
  - Cable Inspection and Lubrication
    52
  - Front Suspension Lubrication
    53
4. Lubrication System

54
- Lubrication System
  54
- Lubrication System
  56
  - Service Information
    56
  - Troubleshooting
    56
  - Engine Oil/Oil Filter
    57
  - Oil Pump
    57
5. Fuel System 5

62
- Fuel System
  62
- Fuel System
  64
  - Service Information
    64
  - Troubleshooting
    65
  - Throttle Valve Disassembly/Carburetor Removal
    66
  - Float/Float Valve/Jets
    67
  - Carburetor Installation
    70
  - Fuel Tank
    71
  - Fuel Valve Removal
    71
  - Air Cleaner
    72
- Engine Removal/Installation
  75
7. Cylinder Head/Valves

78
- Cylinder Head/Valves
  80
  - Service Information
    80
  - Troubleshooting
    81
  - Camshaft Removal
    82
  - Cylinder Head Removal
    85
  - Cylinder Head Disassembly
    86
  - Cylinder Head Assembly
    88
  - Cylinder Head Installation
    88
  - Camshaft Installation
    89
8. Cylinder/Piston

91
- Cylinder/Piston
  92
- Cylinder/Piston
  93
  - Service Information
    93
  - Troubleshooting
    93
  - Cylinder Removal
    95
  - Piston Removal
    95
  - Piston Installation
    99
  - Cylinder Installation
    99
- Drive and Driven Pulleys
  101
10. Final Reduction/

116
- Final Reduction/Transmission System
  117
- Final Reduction/Transmission System
  118
  - Service Information
    118
    
    Troubleshooting
    118
    
    Final Reduction Disassembly
    119
    
    Final Reduction Inspection
    123
    
    Final Reduction Installation
    123
Crankcase/Crankshaft/Balance Shaft

126
- Crankcase/Crankshaft
  127
  - Crankcase/Crankshaft/Balance Shaft
    128
    
    Service Information
    128
    
    Troubleshooting
    128
- Balance Shaft
  129
  - Crankcase Separation
    129
    
    Crankshaft Inspection
    130
    
    Crankcase/Balance Shaft Assembly
    131
Front Wheel/Front Brake/ Front Suspension\Steering System

133
- Front Wheel/Front Brake/Front Suspension/Steering System
  134
- Service Information
  135
- Front Wheel
  136
- Troubleshooting
  136
- Front Wheel/Front Brake/ Front Suspension/Steering
  137
  - Front Brake
    137
  - Front Suspension
    142
  - Steering System
    146
15. Ignition System

153
- Ignition System
  154
- Ignition System
  155
  - Service Information
    155
  - Troubleshooting
    156
  - CDI Unit Inspection
    156
  - Ignition Coil
    158
  - Pulser Coil
    159
16. Starting System

161
- Starting System
  161
- Starting System
  163
  - Service Information
    163
  - Troubleshooting
    163
- Starter Motor
  164
- Starter Relay
  166
  - Lights/Switches
    169
- Lights/Switches
  170
  - Service Information
    170
  - Troubleshooting
    170
  - Headlight
    171
  - Ignition Switch
    173
  - Stop Switch
    173
  - Starter Button
    174
  - Headlight Switch
    174
  - Engine Stop Switch
    174
- Only Atv on Road Available
  176
  - Brake Pedal Adjustment
    178
  - Only Atv on Road Available
    178
  - Instrument
    179
  - Indicator Light
    179
  - Hazard Switch
    180
  - Horn
    180

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