Tracker Off-Road 800SX Service Manual page 23

3. Continue to push in and rotate the driven clutch
counterclockwise while continually tightening the
cap screw.
4. When the belt has reached the outermost portion of
the driven clutch tighten the cap screw to 60 ft-lb
(81.6 N-m) while holding the driven clutch with the
Drive and Driven Clutch Holder Tool.
MOD599
MOD218
5. Rotate the driven clutch counterclockwise at least
two times to verify belt is in the outermost portion of
the sheave. Torque the cap screw to 60 ft-lb (81.6 N-m)
while holding the driven clutch with the Drive and
Driven Clutch Holder Tool
CAUTION
It is crucial to rotate the driven clutch counterclockwise
at least two times and torque the driven cap screw after
the initial torque.
6. The belt should be as shown on the driven sheave.
MOD219
7. Install the clutch cover making sure the gasket is
completely in the grove on the engine side. Install six
clamps securing the clutch cover
MOD533
8. Connect clutch air inlet to snorkel portion; then
install the clamp that holds the snorkel portion to the
air inlet.
MOD205B
9. Reinstall the rear driver-side inner fender and secure
by rotating the quarter-turn fasteners clockwise.
MOD606
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