Skid Plates; Muffler; Cargo Box - Tracker Off-Road 800SX Service Manual

MOD311
MOD312
2. Connect the master brake cylinder, throttle cable, and
shift cable
3. Install the floor, lower steering adjuster cap screw,
EPS, seat base, seats, side panels, lower dashboard,
and mid/upper dashboard.

Skid Plates

REMOVING
1. Remove the body screws securing the skid plates to
the underside of the frame.
2. Remove the skid plates.
INSTALLING
1. Place the skid plates into position on the underside of
the frame.
2. Install the body screws. Tighten to 6 ft-lb (8.2 N-m).

Muffler

REMOVING
1. Remove the three cap screws and lock nuts at the
muffler/exhaust pipe juncture. Discard lock nuts.
Inspect cap screws and replace if damaged.
52
MOD231
2. Lift the muffler assembly upward to clear the three
holders underneath the muffler assembly.
MOD232
INSPECTING
1. Inspect muffler externally for cracks, holes, and
dents.
2. Inspect the muffler internally by shaking the muffler
back and forth and listening for rattles or loose debris
inside the muffler.
NOTE: For additional details on cleaning the muffler/

spark arrester, see Periodic Maintenance/Tune-Up.
INSTALLING
1. Place the muffler onto the three holders and push
into position.
2. With a new gasket installed, secure the muffler to the
exhaust pipe with the three cap screws and new lock
nuts. Tighten to 16 ft-lb (21.8 N-m).

Cargo Box

REMOVING
1. Raise the cargo box; then disconnect the electrical
connection near the passenger-side cargo box pivot
point.