Tracker Off-Road 800SX Service Manual page 169

MOD384A
11. Apply a coat of Loctite #5699 to the case; then
ensuring the shift shaft (O-ring lightly coated with
grease) and shift rail are correctly seated; install the
axle lock collar (A) on the cover and the axle lock
solenoid (B); then install the cover.
MOD388
MOD389
TA068
NOTE: It will be necessary to tap the cover onto the

case using a rubber mallet. Ensure the alignment pins
are properly oriented.
12. Secure the cover with the cap screws and tighten to
20 ft-lb (27.2 N-m).
13. Install the detent (gold plug) with spring and O-ring.
Tighten to 20 ft-lb. (27.2 N-m).
MOD385
14. Align the shaft and the alignment pin on the gear
position switch to the transaxle case; then install the
gear position switch. Secure with the wave washer
and snap ring.
MOD386
15. Install the bell crank being sure to correctly align the
splines of the bell crank and shift shaft and secure
with a new lock nut. Tighten to 15 ft-lb (20.4 N-m).
MOD387
NOTE: Ensure the transaxle is in neutral by turning

the input shaft (A). It should turn freely and the front
output shaft (B) should not turn.
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