Driveshaft/Coupling; Headlight - Taillight/Brake Light - Tracker Off-Road 800SX Service Manual

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MOD126A
MOD058A
3. After the lubricant/fluid has been drained, install the
drain plugs and tighten to 45 in.-lb (5.1 N-m) (front
differential) and 16 ft-lb (21.8 N-m) (transaxle).
CAUTION
Inspect the lubricant/fluid for any signs of metal filings
or water. If found, take the vehicle to an authorized
dealer for servicing.
4. Pour recommended quantity and type of lubricant/
fluid into each fill hole (see photos MOD073A and
MOD058A above) as follows:
Front differential fill plug (A) — add lubricant until it is
level with the lubricant inspection plug (B).
Transaxle fill and fluid inspection plug (C) — add fluid
until it is level with the bottom of (C).
5. Install the fill plugs and tighten to 16 ft-lb (21.8 N-m)
and install the front differential lubricant inspec-
tion plug to 45 in-lb (5.1 N-m).
NOTE: If the lubricant/fluid is contaminated with
water, inspect the drain plug, fill plug, and/or seals.

Driveshaft/Coupling

The following drive system components should be
inspected periodically to ensure proper operation:
A. Spline lateral movement (free-play).
B. Coupling cracked, damaged, or worn.
Headlight — Taillight/Brake
Light
Light Bulb Replacement
CAUTION
Use only specified bulbs indicated in the Specifications
chart as replacement bulbs.
NOTE: The bulb portion of the headlight is fragile.
HANDLE WITH CARE. When replacing the head-
light bulb, do not touch the glass portion of the bulb.
If the glass is touched, it must be cleaned with a dry
cloth before installing. Skin oil residue on the bulb
will shorten the life of the bulb.
To replace the headlight bulb, use the following proce-
dure:
1. Disconnect the wiring harness; then remove the rub-
ber boot from the light assembly.
MOD046
MOD096
CAUTION
When replacing the headlight bulb, do not touch the
glass portion of the bulb. Grasp the new bulb with clean
rubber gloves.
2. Remove the old H4 bulb by unlocking the spring;
then insert the new bulb into headlight assembly and
lock the spring to secure the bulb.
13

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