Engine Block And Components - Tracker Off-Road 800SX Service Manual

MOD393
4. Install the drive clutch, drive belt, driven clutch and
clutch cover.
Engine Block and
Components
NOTE: This procedure cannot be done with the

engine in the frame.
A. Oil Pan
B. Oil Pump
C. Crankshaft and Bearings
D. Connecting Rods, Pistons, and
Rings
REMOVING AND INSTALLING OIL PAN
1. Remove the engine from the vehicle (see the sections
Removing Engine and Installing Engine).
 NOTE: The engine backplate must be removed to
remove oil pan.
2. Remove the cap screws securing the oil pan to the
engine block; then carefully break the oil pan loose
using a thin putty knife being careful not to bend or
distort the oil pan.
MF1793
3. Thoroughly clean all gasket and sealing materials
from the mating surfaces; then invert the oil pan on a
flat surface and check for irregularities in the perime-
ter of the oil pan. Straighten as required.
MF237A
4. Apply a thin line of high temperature silicone sealant
around the sealing surface of the oil pan as illus-
trated; then place the oil pan into position on the
engine block and secure with the cap screws and
tighten evenly to specifications.
MF289A
5. Install the engine into the chassis (see the sections
Removing Engine and Installing Engine).
REMOVING OIL PUMP
 NOTE: The oil pump is only serviceable as an
assembly.
1. Remove the engine from the chassis (see the sections
Removing Engine and Installing Engine).
2. Remove the oil pan (see REMOVING AND
INSTALLING OIL PAN in this section).
3. Remove the timing belt (see Removing Cylinder
Head and Related Components in this section).
4. Remove the cap screws securing the oil pickup
assembly to the engine block and remove. Account
for the gasket.
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