Installing Engine - Tracker Off-Road 800SX Service Manual

FI595A
4. Install the oil pan (see REMOVING AND
INSTALLING OIL PAN in this section).
5. Install the camshaft drive belt (see REMOVING
AND INSTALLING CAMSHAFT DRIVE BELT in
this section).
6. Install the engine into the chassis (see the sections
Removing Engine and Installing Engine).

Installing Engine

1. Gently position the engine into the chassis being
careful of any electrical components, hoses, straps,
etc.
2. Clean the engine backplate; then apply black RTV
silicone to the engine in the areas indicated; then
position the engine backplate into place; then install
the four cap screws securing the engine backplate to
the engine and tighten to 51.7 ft-lb (70 N-m).
MOD605
MOD544A
3. Install the two cap screws with blue Loctite #243
securing the backplate to the front mount and tighten
to 51.7 ft-lb (70 N-m); then position the starter into
place and install the two cap screws securing the
starter to engine backplate; then tighten to 14.8 ft-lb
(20 N-m).
MOD544
MOD563A
4. Install the four cap screws at the front of the engine
below the engine oil filter. Tighten to 55 ft-lb
(74.8 N-m).
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