Tracker Off-Road 800SX Service Manual page 107

Installing
1. Place the radiator into position, making sure the
grommets are correctly installed; then install the
radiator bracket into the vehicle; then secure the radi-
ator bracket with the two cap screws and new lock
nuts; then tighten to 20 ft-lb (27.2 N-m); then con-
nect the radiator fan electrical connection.
MOD473
MOD474
2. Connect the lower radiator hose to the radiator; then
remove the suitable clamp to minimize coolant leak-
age; then loosen and slide the radiator hose clamp
toward the radiator; then tighten the clamp securing
the lower radiator hose to the radiator; then connect
the upper radiator hoses to the radiator; then remove
the suitable clamps to minimize coolant leakage;
then loosen and slide the radiator hose clamp toward
the radiator; then tighten the clamp securing the
upper radiator hoses to the radiator.
MOD475
MOD476
3. Gently lift up on each front fender where it meets the
grille to be able to install the upper headlight cap
screw; then install the upper headlight cap screw.
MODC071
4. Install the two cap screws securing the inner portion
of the front fenders and the grille.
MODC054
5. Pour the recommended coolant into the coolant res-
ervoir; then bleed the system (see Bleeding Cooling
System in this section).
105