Tracker Off-Road 800SX Service Manual page 160

TA025A
8. Pry the pinion gear assembly to remove it from the
case. Account for the shim.
TA029
9. If the pinion shaft or bearing are being removed, use
an awl and mallet to pry the front output seal off the
case.
TA009
CAUTION
There is a ball bearing below the pinion seal. Use cau-
tion not to damage the bearing while removing the seal.
 NOTE: The pinion seal must be replaced if
removed.
10. Remove the inner snap ring on the front output shaft;
then using a mallet, tap the front output shaft down
into the case half. Account for the shim.
158
TA073A
CAUTION
When tapping the output shaft, make sure not to drop
the shaft when it releases from the bearing to avoid gear
damage.
11. Remove the outer snap ring and shim securing the
ball bearing; then using an appropriate tool, remove
the bearing.
TA013
TA127
SERVICING COMPONENTS
 NOTE: If any bearing is removed, install a new
bearing using a suitable press.
NOTE: Keep all components in order for assem-

bling purposes.
A. Output Gear
1. Inspect the bearings for free and smooth turning. If
either bearing does not turn freely, it must be
replaced.