Tracker Off-Road 800SX Service Manual page 22

MOD205A
4. Remove the six clamps securing the clutch cover;
then remove clutch cover.
NOTE: Firmly grasp clamps as they can completely

detach from clutch cover assembly and spring away.
MOD533
5. Using the Drive and Driven Clutch Holder Tool to
hold the driven clutch remove the cap screw securing
the driven clutch.
MOD599
MOD213
20
6. Remove the belt by pulling it over the driven clutch
and rotating the driven clutch.
MOD215
CHECKING
Inspect the belt for any abnormal wear. Measure across
the top of the drive belt (in multiple locations) using a
Vernier caliper. Do not squeeze the belt as doing so may
produce an inaccurate measurement. The drive belt must
be at least 30 mm (1.18 in.) at any point.
INSTALLING
NOTE: The arrows on the drive belt should point in

direction of engine rotation (forward).
1. Place the drive belt over the drive clutch and put over
the top of the driven sheaves.
MOD216
2. Push in on the outer portion of the driven clutch
while rotating counterclockwise. Insert the cap screw
with the washer bevel cup side toward the clutch and
hand tighten with no tools.
MOD217