Tracker Off-Road 800SX Service Manual page 106

MODC054
2. Gently lift up on the front fenders where it meets the
grille to gain access to the upper headlight cap screw;
then remove the upper headlight cap screw; then
repeat for other side.
MODC071
CAUTION
When removing radiator hoses, coolant will come out.
Use a suitable drain pan or absorbent material to catch
and absorb coolant.
3. Loosen and slide back the lower radiator hose clamp
on the passenger side; then using a suitable clamp,
clamp the hose to minimize coolant leakage; then
disconnect the lower hose from the radiator; then
loosen and slide back the upper radiator hose clamps
on the driver side; then using suitable clamps, clamp
the hoses to minimize coolant leakage; then discon-
nect the upper hoses.
MOD476
104
MOD475
4. Remove the two cap screws and lock nuts securing
the radiator bracket to the frame; then remove the
radiator bracket from the vehicle; then disconnect the
radiator fan electrical connection. Discard lock nuts.
Inspect cap screws and replace if damaged.
MOD473
MOD474
5. Lift the radiator assembly from the vehicle. Account
for two upper and two lower rubber mounting grom-
mets.
Cleaning and Inspecting
1. Flush the radiator with water to remove any contami-
nants.
2. Inspect the radiator for leaks and damage.
3. Inspect all hoses for cracks and deterioration.
4. Inspect all fasteners and grommets for damage or
wear.