Tracker Off-Road 800SX Service Manual page 175

NOTE: If brake pads are to be returned to service,

do not allow brake fluid to contaminate them.
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5. Remove the brake hose from the caliper and close
the bleed screw; then remove the caliper mounting
bracket from the caliper.
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6. Gently pull the brake caliper boots to remove.
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CLEANING AND INSPECTING
1. Clean all caliper components (except the brake pads)
with DOT 4 brake fluid. Do not wipe dry.
2. Inspect the brake pads for damage and excessive
wear.
 NOTE: For measuring brake pads, see Periodic
Maintenance/Tune-Up — Hydraulic Brake System.
3. Inspect the brake caliper housings for signs of corro-
sion or discoloration.
4. Inspect the piston surface for scoring, discoloration,
or evidence of binding or galling.
5. Inspect the caliper holder for wear or bending.
ASSEMBLING/INSTALLING
1. Gently install new brake caliper boots into the brake
caliper making sure that it is seated completely into
the brake caliper housing.
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2. Apply high temperature silicone grease to the caliper
mounting bracket rods; then install the caliper
mounting bracket into the caliper.
NOTE: It is very important to apply silicone grease

to the caliper mounting bracket rods prior to assem-
bly.
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