Tracker Off-Road 800SX Service Manual page 177

MOD341
MOD342
4. Remove the master cylinder. Discard the three crush
washers.
CAUTION
Brake fluid is highly corrosive. Do not spill brake fluid
on any surface of the vehicle.
Inspecting
1. Inspect the master cylinder push rod and clevis for
wear, bending, or elongation of clevis holes.
2. Inspect the push rod boot for tears or deterioration.
3. Inspect the reservoir for cracks and leakage.
4. Inspect the brake hose for cracks and deterioration
and the condition of the banjo-fittings.
Installing
1. Secure the master cylinder assembly to the frame
with two cap screws and two flange nuts. Tighten to
16 ft-lb (21.8 N-m).
2. Using new crush washers, secure the banjo-fittings
to the master cylinder with a new banjo bolt and the
existing brake switch. Tighten to 20 ft-lb (27.2 N-m).
3. Install the pivot pin and secure with a new cotter pin.
4. Fill the master cylinder and bleed the brake system
(see Hydraulic Brake System in the Periodic Mainte-
nance/Tune-Up section).
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