Tracker Off-Road 800SX Service Manual page 94

MOD542
Inspecting
1. Inspect the drive belt housing for cracks, elongated
mounting holes, or loose alignment pins.
2. Inspect the flywheel/ring gear assembly for worn or
broken teeth, cracks, or elongated mounting holes.
NOTE: The ring gear is only serviceable as an

assembly with the flywheel.
Installing
1. Using a suitable tool to hold the flywheel in place,
install the flywheel on the crankshaft and using the
pattern shown, tighten the six cap screws to 51.7 ft-lb
(70 N-m); then install the PTO stub shaft and tighten
the four cap screws to 36.9 ft-lb (50 N-m).
MOD542A
MOD540
92
2. Install the crankshaft position sensor to the crank-
shaft position sensor bracket and tighten the cap
screw to 8 ft-lb (10.9 N-m); then spray a light film of
alcohol on the crankshaft position sensor wire; then
install the flywheel cover while routing the crank-
shaft position sensor wire correctly and gently pull
on the crankshaft position sensor wire to take the
slack out from under the flywheel cover. Tighten the
cap screws to 4.5 ft-lb (6.1 N-m).
MOD541A
MOD539
3. Install the inner clutch cover; then near the engine
PTO, install the retaining ring securing the inner
clutch cover to the engine; then near the transaxle
input shaft, install the four cap screws securing the
inner clutch cover to the transaxle and tighten to
8 ft-lb (10.9 N-m).
MOD392