Summary of Contents for Tracker Off-Road EV iS 2022
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OWNER’S MANUAL TRACKER EV iS 72V Electric 10015514-A...
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WELCOME The following information is needed when contacting us concerning service or parts for your vehicle: Vehicle Model: ___________________________________________________________ PIN or Serial Number: _________________________________________________ Manufacture Date Code: ___________________________________________________ California Proposition 65 WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
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OWNER’S MANUAL 72V Electric TRACKER EV iS Starting MODEL YEAR 2021 MANUFACTURER INFORMATION Textron Specialized Vehicles Inc. 1451 Marvin Griffin Road Augusta, Georgia, USA 30906-3852 Dealer: 800-296-4804 Consumer: 877-394-6727 www.trackeroffroad.com...
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ELCOME Thank you for purchasing this vehicle. Before driving your new vehicle, read this owner’s manual to familiarize yourself with safe driving practices, opera- tion, features and controls. This manual contains instructions for minor maintenance only. Information about major repairs can be found in the repair manual. Your dealer has thor- ough knowledge of your vehicle and wants your total satisfaction with your purchase.
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ABLE OF ONTENTS INTRODUCTION MANUFACTURER’S INTENDED USE ........................4 WARRANTY AND REGISTRATION ......................... 4 VEHICLE IDENTIFICATION NUMBERS ......................... 5 REPAIR AND PARTS MANUALS ..........................5 SAFETY SAFETY LABELS ..............................7 OPERATOR WARNING (P/N 695306) ......................7 BATTERY WARNING (P/N 640561) ......................... 7 REAR PASSENGER SAFETY WARNING (P/N 628943) .................
ABLE OF ONTENTS Park Brake ..............................14 Charger Receptacle ............................14 Taillights ................................14 Side Nets ................................. 14 Seat Belts ................................ 14 Rear Seat / Load Deck ............................ 15 OPS / Top / Windshield ........................... 15 OPERATION SAFETY .................................. 17 BEFORE INITIAL USE ............................
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ABLE OF ONTENTS BATTERY CHARGING AND MAINTENANCE ......................33 Battery Safety ..............................33 Battery Disposal .............................. 33 Battery ................................33 Battery Maintenance ............................33 At Each Charging Cycle ..........................33 Monthly ................................33 Temperature Affects Battery Capacity ......................34 Electrolyte Level and Water ..........................34 Cleaning Batteries ............................
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NTRODUCTION INTRODUCTION The TRACKER EViS is an off road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. The following symbols appear throughout this manual and on your vehicle. Your safety is involved when these symbols are used. Become familiar with their meanings before reading the manual.
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NTRODUCTION VEHICLE IDENTIFICATION NUMBERS Front of Vehicle Serial Number PIN Label Seat Wrap Serial Number Part A Part B PIN Plate Bumper Key Number Record the vehicle identification numbers and key number (on the key) in the spaces provided below. Remove the spare key and store it in a safe place.
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AFETY SAFETY SAFETY LABELS Safety and warning labels are on the vehicle for your protection. Read and comply with the instructions on the labels. If any label shown in this manual is dif- ferent from the label on your vehicle, always follow the instructions on the vehicle label. If a label comes off or becomes illegible, contact your dealer to get a replacement.
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AFETY LOAD DECK WARNING (P/N 630398) Located on the underside of the rear seat bottom/load deck. Failure to follow these instructions could result in DEATH or SERIOUS INJURY Maximum deck load is 400 lbs. (181 kg) The center of gravity of the load must not exceed 12 inches (30 cm) above the deck floor. The load must be as far forward as possible and secured.
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AFETY Serious injury or death can occur if you do not follow the instructions and procedures shown in this owner’s manual. • Read this entire manual and all product labels carefully. Follow the safety information and operating procedures described. • Do not carry a passenger until you have a minimum of two hours driving experience on this vehicle. •...
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AFETY Driving a Damaged Vehicle Driving a damaged vehicle is not safe. If your vehicle has been involved in any type of accident, have it inspected by a qualified service provider to verify that it is safe for operation. Driving at High Speeds High speed operation increases risk of loss of control.
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AFETY The warranty will be terminated if the vehicle is modified to increase vehicle speed or power. The warranty may be terminated if original (or equivalent) replacement parts are not installed on the vehicle. The addition of some accessories can change the handling characteristics of the vehicle. Use only manufacturer approved accessories, and familiarize yourself with their function and effect on the vehicle.
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EATURES AND ONTROLS FEATURES AND CONTROLS GENERAL INFORMATION NOTICE: If the vehicle is equipped with factory installed custom accessories, some accessories remain operational with the key switch in the ‘OFF’ position. Key Switch / Direction Selector Located on the dash to the right of the steering wheel, this is a four position switch. It allows the operator to turn the electrical system off completely by mov- ing the key to the OFF position;...
EATURES AND ONTROLS Brake Pedal The brake pedal is located on the floor to the left of the accelerator pedal. The brake pedal function is to slow or stop the moving vehicle. Park Brake This vehicle is equipped with an IntelliBrake™ system on the motor. The park brake will automatically engage when the accelerator has been released and the vehicle drops below 2 MPH or the key switch is in the OFF position.
EATURES AND ONTROLS Rear Seat / Load Deck The rear facing seat is designed for two occupants. The rear seat can be converted to a load deck by unfolding the seat bottom. OPS / Top / Windshield The standard vehicle is equipped with an OPS (Operator Protection System); vehicle may be equipped with an optional top, and/or windshield.
PERATION OPERATION SAFETY Failure to operate the vehicle correctly can result in a collision, loss of control, accident or rollover, and cause serious injury or death. Read and comply with all safety warnings in the safety section of this owner’s manual. Improper use of this vehicle could result in severe injury or death.
PERATION Initial Service Chart Item Service Operation Battery Charger Remove from vehicle and read the operating instructions. Batteries Charge, Batteries must be fully charged before initial use. Seats Remove the protective plastic covering. Brakes Check the operation; adjust if necessary. Check the hydraulic fluid level;...
PERATION The portable charger is shipped with the vehicle. Prior to the vehicle or charger operation, the charger must be removed from the vehicle. A dedicated circuit is required for the charger. Refer to the charger manual for appropriate circuit protection. For optimum performance and shortest charge times, place the charger in an area with adequate ventilation that is relatively free of dirt, mud, or dust.
PERATION OPERATING THE VEHICLE Improper use of the vehicle or the lack of proper maintenance may result in damage or decreased performance. Read the following warnings before attempting to operate the vehicle. To reduce the possibility of severe injury or death resulting from the loss of vehicle control, the following warnings must be observed: When driving the vehicle, consider the terrain, traffic conditions, and the environmental factors which effect the terrain and the ability to control the vehicle.
PERATION Park Brake Release Switch This vehicle is equipped with an IntelliBrake™ parking brake that engages automatically. Keep the park brake release switch in the bottom position, labeled RUN, at all times except for when the vehicle needs to be towed. In the event the vehicle needs to be towed, park the vehicle on flat ground and slide the red locking feature on the switch down and rock the switch upward into the PARK BRAKE RELEASE position.
PERATION Seat Belt Operation Seat belts must be worn by all occupants whenever the vehicle is in motion. Make sure seat belts are free from twists and that they latch securely. Position the shoulder belt across the top of the shoulder; do not place the shoulder belt under the arm. Keep the lap belts snug and positioned low on hips.
PERATION Use caution when traveling through water and never operate the vehicle in water over 12 inches (30 cm) deep. Starting the Vehicle on a Hill Do not attempt to hold the vehicle on hill by using the pressing the accelerator slightly. This will cause premature and excessive wear to drivetrain components.
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PERATION To prevent severe injury or death to the operator, occupants, or bystanders, consider the following when selecting an object to attach the cable to: Make sure the object cannot be toppled or otherwise damaged. The object that the winch cable is attached to could fall on the vehicle and it’s occupants. If attaching the winch to a dead tree, a section could fall.
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PERATION Pulling the vehicle at an angle can cause damage to the front suspension and may cause the vehicle to overturn. When pulling the vehicle, pull straight only. Incorrect Correct Do Not Pull at Angle If the vehicle is being used as an anchor to winch a load, the parking brake should be applied and chocks installed on all wheels. Never use the winch to lift people or other overhead loads.
AINTENANCE MAINTENANCE VEHICLE CLEANING AND CARE To reduce the possibility of severe injury or vehicle damage, read and understand all instructions supplied by manu- facturer of the pressure washer. When pressure washing the exterior of the vehicle, do not use pressure in excess of 700 psi and maintain a 12” mini- mum distance from the spray nozzle to the painted surface.
AINTENANCE Lift Entire Vehicle Place wheel chocks in front of and behind each front wheel. Center the jack under the rear axle tube next to the differential housing or under the skid plate. Raise the vehicle and position the jack stands under the frame where the leaf spring mounting bracket is welded to the frame.
AINTENANCE LIGHT BULB REPLACEMENT Headlight Bulb The headlight contains an LED light board rather than a light bulb. If the LEDs burn out, the whole light must be replaced. Taillight Bulb The taillight contains an LED light board rather than a light bulb. If the LEDs burn out the whole light will have to be replaced. WHEELS AND TIRES A tire explosion can cause severe injury or death.
AINTENANCE WHEEL ALIGNMENT Driving over rough terrain may cause misalignment of the wheels. With the four wheel inde- pendent suspension both the front and rear wheels may need to be aligned. TOOLS • Tape Measure • Open End Wrench, 12mm •...
AINTENANCE BRAKES This vehicle is equipped with four wheel hydraulic disc brakes and a motor brake. Check the fluid level at intervals specified in the PERIODIC SERVICE SCHEDULE. If fluid leaks are noticed or the brake pedal seems soft, check the fluid level immediately. If the brake pedal is soft, the brake system should be bled to remove air from the brake lines.
AINTENANCE POWERTRAIN To reduce the possibility of severe injury or death from improper servicing techniques: DO NOT attempt any type of servicing operations before reading all notes, cautions and warnings in this manual. Any service requiring adjustments to the powertrain while the motor is running must be made with all four drive wheels raised and the vehicle properly supported on jack stands.
AINTENANCE BATTERY CHARGING AND MAINTENANCE Battery Safety Always observe the following warnings when working on or near batteries. To prevent a battery explosion that could result in severe personal injury or death, keep all smoking materials, open flames, and sparks away from the batteries. Hydrogen gas is formed when charging batteries.
AINTENANCE • Coat the battery terminals with a commercially available protectant. • Replace all terminal covers. • Replace the battery compartment cover and note the service date on the chart. Temperature Affects Battery Capacity Battery storage capacity is affected by the temperature; the colder it is, the less energy a battery is able to store;...
AINTENANCE Over the life of the battery, a considerable amount of water is consumed. It is Impurity Parts Per important that the water used be pure and free of contaminants that could reduce the life of the battery by reducing the chemical reaction. The water must be distilled Million or purified by an efficient filtration system.
AINTENANCE Rinse the entire area with low pressure clear water. To prevent a battery explosion that could result in severe personal injury or death, use extreme care with aerosol con- tainers of battery terminal protectant. Insulate the metal container to prevent the metal can from contacting the battery terminals.
AINTENANCE Prolonged Storage During periods of storage, the batteries must be maintained to prevent discharge. In winter conditions, the batteries must be fully charged to prevent the possibility of freezing. A fully charged battery will not freeze in temperatures above -75° F (-60° C).
AINTENANCE Hydrometer Cylinder Bulb Float A hydrometer is used to test the state of charge of a battery cell. This is performed by Thermometer measuring the density of the electrolyte, which is accomplished by measuring the specific gravity of the electrolyte. The greater the concentration of sulfuric acid, the more dense the electrolyte becomes.
AINTENANCE Using A Hydrometer Electrolyte in a battery is an acid solution which can cause severe burns to the skin and eyes. Treat all electrolyte spills to the body and eyes with extended flushing with clear water. Contact a physician immediately. Any electrolyte spills should be neutralized with a solution of 2 teaspoons (10 ml) sodium bicarbonate (baking soda) dissolved in 1 quart (1 liter) of water then flushed with clean water.
AINTENANCE HARDWARE Periodically, the vehicle should be inspected for loose fasteners. Use cation when tightening fasteners, refer to the Technician’s Repair and Service Manual for specific torque values. Generally, three classes of standard hardware and two classes of metric hardware are used in the vehicle. Grade 5 hardware can be identified by the three marks on the hex head and grade 8 hardware is identified by six marks on the head.
AINTENANCE PERIODIC SERVICE SCHEDULE Interval (perform at interval that Item Remarks Page comes first) Hours Calendar Overall vehicle condition Pre-ride Inspect. Check state of charge, battery condition, loose terminals, corrosion, hold Batteries Pre-ride down and hardware. Steering Pre-ride Check for smooth and free operation. Front suspension Pre-ride Inspect.
AINTENANCE MAINTENANCE LOG MAINTENANCE LOG Record periodic maintenance in the following maintenance log. MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
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AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
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AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
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AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
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AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
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AINTENANCE MILES (KM) SERVICE PERFORMED DATE TECHNICIAN AND HOURS COMMENTS...
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Normal use, age and wear on vehicle components can affect the safe operation and reliability of the vehicle. The recom- mended Inspection and maintenance procedures are crucial for safety, performance, reliability and maximum longevity of your vehicle. A damaged vehicle, or a vehicle that is not functioning properly is dangerous and must not be operated until repairs are made. NOTICE: Read the following operational warnings before driving the vehicle: Before you leave the vehicle, turn the key to the OFF position and remove the key from the vehicle to prevent unauthorized use.
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California Proposition 65 WARNING Operating, servicing and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including phthalates and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
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Questions and answers
following the manual directions my parking brake still wont disengage could a battery problem make this problem
how do you release the parking brake on evis with dual motors