Tracker Off-Road 800SX Service Manual page 170

TA012C
16. Using an appropriate seal installer, gently install a new
plug over the pinion gear assembly so it fully seats past
the chamfer — approximately 1.0-1.5 mm (0.04-0.06
in.) deep.
.
TA135A
17. Add the correct amount of Synthetic Transaxle Fluid
with EP to the transaxle. Verify fluid is level with the
bottom threads of the fill plug hole. Install the fill
plug and tighten to 18 ft-lb (24.5 N-m).
INSTALLING
1. Position the transaxle into the chassis, being careful
not to damage any items.
2. Install the rear transaxle mount; then install the rear
transaxle mount cap screws with new lock nuts (B);
then tighten to 45 ft-lb (61.2 N-m); then gently slide
the transaxle toward the rear of the vehicle; then
install the rear transaxle mount to frame cap screws
with new lock nuts (A). Tighten to 45 ft-lb (61.2 N-m).
MOD380
168
MOD381
3. Lightly coat the splines of the driveshaft with grease;
then couple the driveshaft to the transaxle by gently
sliding the front differential with the driveshaft
toward the rear of the vehicle. Verify the O-rings
and boot are intact for the coupler
MOD564A
4. Clean the engine backplate; then apply black RTV
silicone to the engine in the areas indicated; then
position the engine backplate into place; then install
the four cap screws securing the engine backplate to
the engine and tighten to 51.7 ft-lb (70 N-m).
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MOD605