Tracker Off-Road 800SX Service Manual page 149

MOD348A
2. Install the lower differential mounting cap screws.
Do not tighten at this time. Reconnect the front drive
actuator connector above the front drive actuator (A)
to the main harness and secure with nylon ties.
MOD347
MOD344
3. Install the upper differential mounting bracket and
cap screws. Tighten to 16 ft-lb (21.8 N-m).
MOD346
4. Install the upper differential mounting cap screw
with a new lock nut. Tighten to 45 ft-lb (61.2 N-m);
then tighten the lower differential mounting cap
screws to 16 ft-lb (21.8 N-m).
MOD345
MOD347
5. Remove the fill plug and pour the recommended
amount of lubricant into the differential; then install
the fill plug. Tighten to 16 ft-lb (21.8 N-m). Verify
the location of the O-rings for the axles; then install
the front axles by pushing the axle shaft (A) toward
the inner CV joint housing (B) to release the
"plunge" coupler; then while the axle shaft and the
inner CV joint housing are pushed together install
the axle to the differential. Repeat for the opposite
side.
NOTE: To ensure proper axle seating, give it a light

pull; the axle should remain "clipped" in place.
MOD502
147