Tracker Off-Road 800SX Service Manual page 55

MOD222
CAUTION
When the lift support is detached from cargo box, the
box can drop with force. Take care when operating the
box without lift support.
2. Remove the nut securing the upper lift support bolt;
then with the cargo box secured in place, remove the
bolt.
MOD611
3. Unfasten clip from lower lift support; then remove
clip.
MOD223
4. Remove lift support from mounting; then carefully
lower the cargo box to the down position.
MOD224
5. Remove the two cap screws and nuts on the hinge
points.
MOD608
6. With the help of an assistant or an adequate lift,
remove the cargo box from the vehicle. The cargo
box tilt lever will need to be released.
CLEANING AND INSPECTING
1. Clean all cargo box components with soap and water.
2. Inspect the cargo box for cracks, tears, and loose
hardware.
3. Inspect the welds of the cargo box frame for cracking
or bending.
4. Inspect the cargo box gate latches for smooth operation.
INSTALLING
1. Lightly grease the hinge points; then with the help of
an assistant or an adequate lift, set the cargo box into
position on the frame; then position the two hinge
points between the cargo box and frame.
2. Align the holes in the hinge points with the holes in
the cargo box; then install the two cap screws and
nuts Tighten to 30 ft-lb (40.8 N-m).
3. Raise the cargo box; then connect the lift support to
the lower mounting, and secure the clip on the lower
lift support; then install the cap screw and nut for the
upper lift support, and tighten to 10 ft-lb (13.6 N-m).
4. Connect the electrical connection near the passenger
side cargo box pivot point; then lower the cargo box
and lock into position.
53