Engine; Removing Engine - Tracker Off-Road 800SX Service Manual

Engine

This section has been organized into sub-sections which
show a progression for the complete servicing of the
engine.
 NOTE: Photographs are used for clarification pur-
poses only and may not depict exact situation.
To service the crankshaft, the engine must be removed
from the frame. To service top-side, left-side, and right-
side components, the engine does not have to be removed
from the frame.
NOTE: It is recommended to use new gaskets, lock

nuts, and seals, and lubricate all internal components
when servicing the engine.
NOTE: A new ROV and an overhauled ROV engine

require a "break-in" period. The first 50 hours are
most critical to the life of this ROV. Proper operation
during this break-in period will help ensure maxi-
mum life and performance from the ROV. Instruct
the customer to follow the proper break-in procedure
as described in the Operators Manual.
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
Refer to the current Special Tools Catalog for the appro-
priate tool description.
 NOTE: When indicated for use, each special tool
will be identified by its specific name, as shown in the
chart below, and capitalized.
Description
Drive Clutch Puller
Drive and Driven Holder Tool
Valve Adjust Tool
NOTE: Special tools are available from the Service

Department.

Removing Engine

Many service procedures can be performed without
removing the engine from the frame. Closely observe the
note introducing each sub-section for this important
information.
Support the vehicle on a suitable lift or jack stands allow-
ing room to perform work from the underside.
1. Remove the cargo box; then remove both the rear
inner fenders.
2. Remove the clutch cover; then remove the driven
clutch, drive belt, and drive clutch (see Servicing
Left-Side Components in this section).
60
MOD533
MOD213
p/n
0744-080
0444-317
0443-308
MOD215
MOD390