Roland SOLJET Pro III XC-540 Service Notes page 64

The necessary adjustments after the replacement of each part, and the referential time for each work are
described as follows.
HEAD REPLACEMENT : 20min.(1 Head)
1. THERMISTOR CHECK
2. HEAD ALIGNMENT
3. HEAD INFORMATION CLEAR
4. CAP HEIGHT CHECK *7
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
< Total Time : 80min. >
WIPER REPLACEMENT : 5min.
< Total Time : 5min. >
TOOL CARRIAGE REPLACEMENT : 20min.
1. LIMIT & CUT DOWN POSITION ADJUSTMENT
2. TOOL HEIGHT ADJUSTMENT
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
< Total Time : 72min. >
CAP TOP REPLACEMENT : 30min. (6 pcs.)
1. CAP HEIGHT ADJUSTMENT
< Total Time : 32min. >
CARRIAGE MOTOR REPLACEMENT : 20min.
1. SERVO LOCK CHECK
2. AGING
3. MOTOR HOURS CLEAR
< Total Time : 25min. >
PUMP REPLACEMENT : 25min. (3 pcs.)
1. PUMP TIMES CLEAR
< Total Time : 25min. >
MAIN BOARD REPLACEMENT : 30min.
1. DIP SW SETTING
2. BATTERY INSTALLATION
3. FIRMWARE INSTALLATION
4. SYSTEM PARAMETER INITIALIZE
5. IP ADDRESS SETTING
6. NETWORK CONTROLLER OF
FIRMWARE VERSION CONFIRMATION *6
7. HEAD RANK SETTING
8. SERIAL NUMBER INPUT *1
9. CAP & WIPER CHECK *2
10. CAP HEIGHT CHECK *7
11. SENSOR CHECK
12. LIMIT & CUT DOWN POSITION INITIALIZE
13. LINEAR ENCODER SETUP
14. TOOL PRESSURE ADJUSTMENT
15. INK TYPE SETTING
16. HEAD ALIGNMENT
17. CALIBRATION
18. CROP MARK SENSOR ADJUSTMENT
19. CROP-CUT ADJUSTMENT
20. PRINT/CUT POSITION ADJUSTMENT
21. DRAIN BOTTLE COUNTER RESET *8
< Total Time : 120min. >
HEAD BOARD REPLACEMENT : 10min.
1. THERMISTOR CHECK
2. HEAD UP/DOWN SENSOR CHECK *5
3. FAN ON THE HEAD BOARD CHECK
< Total Time : 23min. >
*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].
*2 It can be performed in the [SERVICE MENU] > [I/S CHECK].
*3 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].
*4 It can be performed in the [SERVICE MENU] > [KEY CHECK].
*5 It can be performed in the [SERVICE MENU] > [SENSOR CHECK ].
*6 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].
*7 It can be performed in the [SERVICE MENU] > [CAP ADJUST] >[CHECK GAP].
*8 It can be performed in the [MENU] > [SUB MENU] >[MAINTENANCE] > [DRAIN BOTTLE] > [EMPTY DRAIN BOTTLE] > [RESET DRAIN
COUNTER].
Adj. Time : 60min.
Adj. Time : 52min.
Adj. Time : 2min.
Adj. Time : 5min.
Adj. Time : 90min.
Adj. Time : 13min.
CUTTING CARRIAGE BOARD REPLACEMENT : 7min.
1. TOOL UP/DOWN CHECK
2. TOOL UP/DOWN SENSOR CHECK *5
3. PINCH ROLLER SENSOR CHECK
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
< Total Time : 33min. >
CARRIAGE BOARD REPLACEMENT : 15min.
1. HEAD UP/DOWN SENSOR CHECK *5
2. THERMISTOR CHECK
3. LINEAR ENCODER SETUP
<Total Time : 20min.>
PANEL BOARD REPLACEMENT : 7min.
1. LCD/LED/BUZ CHECK *6
2. KEY CHECK *4
< Total Time : 10min. >
SERVO BOARD REPLACEMENT : 12min.
1. PINCH ROLLER SENSOR CHECK
2. AGING
3. TOOL PRESSURE ADJUSTMENT
4. CROP MARK SENSOR ADJUSTMENT
5. CROP-CUT ADJUSTMENT
6. PRINT / CUT POSITION ADJUSTMENT
<Total Time : 50min.>
INK TUBE REPLACEMENT : 75min. (12pcs.)
< Total Time : 75min. >
CARRIAGE WIRE REPLACEMENT : 30min.
1. BELT TENSION ADJUSTMENT
2. BELT POSITION ADJUSTMENT
3. LIMIT & CUT DOWN POSITION INITIALIZE
4. CUTTING QUALITY CHECK
< Total Time : 50min. >
ENCODER SCALE REPLACEMENT : 25min.
1. LINEAR ENCODER SETUP
< Total Time : 28min. >
TU BOARD REPLACEMENT : 15min.
< Total Time : 15min. >
FLEXIBLE CABLE REPLACEMENT : 40min.
1. LINEAR ENCODER SETUP
< Total Time : 43min. >
BATTERY REPLACEMENT : 7min.
1. BATTERY FLAG CLEAR *3
< Total Time : 7min. >
3-2
Adj.Time:26min.
Adj. Time : 5min.
Adj. Time : 3min.
Adj. Time : 38min.
Adj. Time : 20min.
Adj. Time : 3min.
Adj. Time : 3min.